Bumper JAGUAR XFR 2010 1.G Repair Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
Page 2816 of 3039
Front End Sheet Metal Repairs - Front Wheelhouse Section
Removal and Installation
Removal Published: 11-May-2011
1. NOTES:
The left hand service panel is illustrated.
The front wheelhouse section is manufactured from
mild steel.
The front wheelhouse section is serviced as a separate
weld-on panel, the left-hand is serviced less the weld-on
air cleaner mounting bracket. It is also serviced on the front
side member and suspension top mount assembly, the
left-hand assembly includes the air cleaner mounting
bracket.
2. The front wheelhouse section is replaced in conjunction with:
Front bumper cover
Front fender
Hood latch panel
Front fender support bracket
3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the front fender support bracket.
For additional information, refer to: Front Fender Support Bracket (501-27 Front End Sheet Metal Repairs, Removal and Installation).
5. Disconnect the generator electrical connectors.
Page 2820 of 3039
Front End Sheet Metal Repairs - Hood Latch Panel
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The hood latch panel is manufactured from mild steel.
The hood latch panel is serviced as a separate bolt-on panel and
includes the left-hand and right-hand fender apron panel front
extensions. These are removed and discarded unless damaged.
2. The hood latch panel is replaced in conjunction with:
1. Front bumper cover
2. Front bumper
3. WARNING: The hood latch panel and its associated components form
part of the pedestrian protection system, it is essential that any
repair or replacement operations do not affect the safe working of the
system.
For additional information relating to the pedestrian safety system
please see the following:
For additional information, refer to: Pedestrian Protection System (501-20C Pedestrian Protection System, Description and Operation).
4. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
5. Remove the front bumper.
For additional information, refer to: Front Bumper (501-19 Bumpers, Removal and Installation).
Page 2824 of 3039
Published: 11-May-2011
Front End Sheet Metal Repairs - Hood Latch Panel Mounting Bracket
Removal and Installation
Removal
1. NOTE: The hood latch panel mounting bracket is
manufactured from mild steel.
The hood latch panel mounting bracket is serviced as a
separate weld-on panel.
2. The hood latch panel mounting bracket is replaced in conjunction with:
Front bumper cover
Front bumper
Hood
Hood latch panel
3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the hood latch panel.
For additional information, refer to: Hood Latch Panel (501-27 Front End Sheet Metal Repairs, Removal and Installation).
5. Remove the hood.
For additional information, refer to: Hood (501-02 Front End Body Panels, Removal and Installation). www.JagDocs.com
Page 2941 of 3039
NOTE: The illustration may indicate either hand of the service panel, the opposite hand will be similar.
Item Description 1 Luggage compartment lid 2 Rear bumper cover 3 Rear bumper 4 Back panel 5 Rear bumper mounting L/H 6 Rear bumper mounting R/H 7 Quarter panel 8 Quarter panel lower extension 9 Rear wheelhouse outer 10 Spare wheel well 11 Rear floor side extension 12 Rear side member section 13 Rear side member closing panel section Time schedules, rear end
The following information shows the total time taken to replace single panels and complete assemblies. This time includes
removal of Mechanical, Electrical and Trim, (MET), items, plus paint times based on Metallic Clear Over Base Paint, (blends to
adjacent panels are not included)
The times shown were generated by Thatcham, (the Motor Insurance Repair Research Centre), and are to be used as a guide
only.
Single panel times
Panel Description Hours Luggage compartment lid 7.5 Rear bumper cover 6.6 Back panel 9.4 Quarter panel L/H 23.2 Quarter panel R/H 24.2 Headliner remove and install 3.3 Rear window glass remove and install 1.7 Rear subframe and rear suspension remove and install 5.2 Combination panel replacement times
The following panel combination times show the total time to remove/install body panels, MET items and paint times based on
Metallic Clear Over Base Paint process, (blends to adjacent panels are not included).
Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Headliner remove and install Rear window glass remove and install Total Time L/H 35.2
R/H 35.9 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel L/H and R/H Back panel Headliner remove and install Rear window glass remove and install Total Time 44.7 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Rear wheelhouse outer Rear side member section
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Rear side member closing panel section Spare wheel well Rear floor side extension Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time L/H 54.0
R/H 54.5 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel L/H and R/H Back panel Rear wheelhouse outer L/H and R/H Rear side member section L/H and R/H Rear side member closing panel section L/H and R/H Spare wheel well Rear floor side extension L/H and R/H Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time 70.5 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Rear side member section Rear side member closing panel section Spare wheel well Rear floor side extension Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time L/H 50.1
R/H 50.2 Combination panel times
Panel Description Hours Rear bumper cover Rear bumper Back panel Spare wheel well Rear subframe and rear suspension remove and install Total Time 26.8
Page 2943 of 3039
Rear End Sheet Metal Repairs - Back Panel
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The back panel is manufactured from mild
steel.
The back panel is serviced as a separate weld-on panel, it
includes the back panel inner, right-hand and left-hand rear
bumper mountings, it also includes its weld studs.
2. The back panel is replaced in conjunction with:
Rear bumper cover
Rear bumper
3. For additional information relating to this repair procedure please see
the following: Health and Safety Precautions / Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the rear bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).
5. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
6. Remove the battery tray.
7. Disconnect the generator electrical connectors.
8. Remove the loadspace left-hand trim panel.
For additional information, refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).
9. Remove any electrical components in the local area of repair to prevent
damage.
10. Remove the auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation).
11. Release the external back panel wiring harness and pull through into the
loadspace.
Page 2949 of 3039
Removal and Installation).
7. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
8. Disconnect the generator electrical connectors.
9. If the left-hand rear quarter panel is to be repaired, remove the
loadspace left-hand trim panel.
For additional information, refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).
10. If the right-hand rear quarter panel is to be repaired, remove the
auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation).
11. Remove any electrical components in the local area of repair to prevent
damage.
12. Remove the rear muffler.
For additional information, refer to: Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
13. Remove the exhaust muffler and tailpipe heatshield.
14. Remove the rear scuff plate trim panel.
For additional information, refer to: Rear Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
15. Remove the loadspace trim panel.
For additional information, refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
16. Remove the forced air extraction grille.
17. Release and lay aside the back panel and loadspace wiring harness.
18. Remove the luggage compartment lid weatherstrip.
19. Remove the rear bumper cover side retainer.
20. Remove the roof moulding.
21. Remove the headliner.
For additional information, refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).
22. Remove the side air curtain module.
www.JagDocs.com
Page 2960 of 3039
(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
5. Disconnect the generator electrical connectors.
6. Remove any electrical components in the local area of repair to prevent
damage.
7. Remove the Rear Bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).
8. Remove the rear muffler.
For additional information, refer to: Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
9. Remove the exhaust muffler and tailpipe heatshield.
10. Remove the forced air extraction grille.
Page 2961 of 3039
11. Release and lay aside the back panel and loadspace wiring harness.
12. Remove the rear bumper cover side retainer.
13. Remove the rear wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
14.
15. Remove the rear fender splash shield.
NOTE: Where applicable spot welds must be drilled
from the inside, this will enable the new panel to be spot
welded on installation. Use a belt sander where there is no
access to drill.
Drill out the spot welds.
Page 2964 of 3039
Rear End Sheet Metal Repairs - Rear Bumper Mounting
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The rear bumper mounting is manufactured from
mild steel.
The rear bumper mounting is serviced on the back panel
and must be removed from this to carry out this procedure.
2. The rear bumper mounting is replaced in conjunction with:
Rear bumper cover
Rear bumper
3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
5. If the right-hand rear bumper mounting is to be repaired, remove the
battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
6. If the right-hand rear bumper mounting is to be repaired, remove the
battery tray.
7. Disconnect the generator electrical connectors.
8. Remove the rear bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).
9. Remove any electrical components in the local area of repair to prevent
damage.
10. If the right-hand rear bumper mounting is to be repaired, remove the
auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation). www.JagDocs.com