actuator JEEP LIBERTY 2002 KJ / 1.G Repair Manual

8W-80 CONNECTOR PIN-OUTS
Component Page
A/C Compressor Clutch................8Wa-80-5
A/C High Pressure Switch (Diesel)...... 8Wa-80-5
A/C Low Pressure Switch............. 8Wa-80-5
A/C Pressure Transducer (Gas)......... 8Wa-80-5
A/C-Heater Control C1............... 8Wa-80-5
A/C-Heater Control C2............... 8Wa-80-6
Accelerator Pedal Position Sensor
(Diesel)......................... 8Wa-80-6
Airbag Control Module C1 (ORC C1).... 8Wa-80-6
Airbag Control Module C2 (ORC C2).... 8Wa-80-7
Ambient Temperature Sensor.......... 8Wa-80-7
Antenna (Except Built-Up-Export)...... 8Wa-80-7
Antenna Module C1 (Built-Up-Export) . . . 8Wa-80-8
Antenna Module C2 (Built-Up-Export) . . . 8Wa-80-8
Ash Receiver Lamp.................. 8Wa-80-8
Back-Up Lamp Switch (M/T)........... 8Wa-80-8
Battery Temperature Sensor........... 8Wa-80-8
Blend Door Actuator................. 8Wa-80-9
Blower Motor...................... 8Wa-80-9
Blower Motor Resistor Block........... 8Wa-80-9
Body Control Module C1.............. 8Wa-80-9
Body Control Module C2............. 8Wa-80-10
Body Control Module C3 (Premium).... 8Wa-80-10
Boost Pressure Sensor (Diesel)........ 8Wa-80-11
Brake Lamp Switch................. 8Wa-80-11
Brake Pressure Switch (ABS)......... 8Wa-80-11
C100 (RHD)....................... 8Wa-80-11
C100 (LHD)....................... 8Wa-80-13
C100 (LHD)....................... 8Wa-80-14
C100 (RHD)....................... 8Wa-80-16
C101 (2.4L)....................... 8Wa-80-17
C101 (2.4L)....................... 8Wa-80-18
C102 (RHD)....................... 8Wa-80-18
C102 (RHD)....................... 8Wa-80-18
C103 (Gas)....................... 8Wa-80-19
C103 (Gas)....................... 8Wa-80-19
C104 (Diesel)...................... 8Wa-80-19
C104 (Diesel)...................... 8Wa-80-20
C104 (Gas)....................... 8Wa-80-20
C104 (Gas)....................... 8Wa-80-20
C105 (Diesel)...................... 8Wa-80-21
C105 (Diesel)...................... 8Wa-80-21
C105 (Gas)....................... 8Wa-80-22
C105 (Gas)....................... 8Wa-80-22
C106............................ 8Wa-80-22
C106............................ 8Wa-80-23
C107............................ 8Wa-80-23
C107............................ 8Wa-80-23
C108 (Gas)....................... 8Wa-80-24
C108 (Gas)....................... 8Wa-80-24
C110 (2.4L)....................... 8Wa-80-24
C110 (2.4L)....................... 8Wa-80-25Component Page
C111 (Diesel)...................... 8Wa-80-25
C111 (Diesel)...................... 8Wa-80-25
C112 (Gas)........................ 8Wa-80-26
C112 (Gas)........................ 8Wa-80-26
C113 (Diesel)...................... 8Wa-80-26
C113 (Diesel)...................... 8Wa-80-26
C114 (Diesel)...................... 8Wa-80-27
C114 (Diesel)...................... 8Wa-80-27
C201............................ 8Wa-80-27
C201............................ 8Wa-80-28
C202............................ 8Wa-80-29
C202............................ 8Wa-80-29
C300 (LHD)....................... 8Wa-80-29
C300 (LHD)....................... 8Wa-80-30
C300 (RHD)....................... 8Wa-80-30
C300 (RHD)....................... 8Wa-80-31
C301 (LHD)....................... 8Wa-80-31
C301 (LHD)....................... 8Wa-80-32
C301 (RHD)....................... 8Wa-80-32
C301 (RHD)....................... 8Wa-80-33
C302 (LHD)....................... 8Wa-80-33
C302 (LHD)....................... 8Wa-80-34
C302 (RHD)....................... 8Wa-80-34
C302 (RHD)....................... 8Wa-80-35
C303 (LHD)....................... 8Wa-80-35
C303 (LHD)....................... 8Wa-80-36
C303 (RHD)....................... 8Wa-80-36
C303 (RHD)....................... 8Wa-80-37
C304............................ 8Wa-80-37
C304............................ 8Wa-80-37
C305............................ 8Wa-80-38
C305............................ 8Wa-80-38
C306............................ 8Wa-80-39
C306............................ 8Wa-80-40
C307............................ 8Wa-80-40
C307............................ 8Wa-80-41
C308............................ 8Wa-80-41
C308............................ 8Wa-80-41
C309............................ 8Wa-80-42
C309............................ 8Wa-80-42
C310............................ 8Wa-80-43
C310............................ 8Wa-80-43
C311 ............................ 8Wa-80-43
C311 ............................ 8Wa-80-44
C312 (Highline).................... 8Wa-80-44
C312 (Highline).................... 8Wa-80-44
C313............................ 8Wa-80-44
C313............................ 8Wa-80-45
C314 (Highline).................... 8Wa-80-45
C314 (Highline).................... 8Wa-80-45
C315 (Midline/Highline)............. 8Wa-80-46
C315 (Midline/Highline)............. 8Wa-80-46
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-1

BLEND DOOR ACTUATOR - WHITE 4 WAY
CAV CIRCUIT FUNCTION
1 Z12 18BK/TN GROUND
2 C35 20DG/YL MODE DOOR DRIVER (A)
3 V23 20BR/PK FUSED IGNITION SWITCH OUTPUT (RUN)
4- -
BLOWER MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C7 12BK/TN BLOWER MOTOR HIGH DRIVER
2 A111 12RD/LB BLOWER MOTOR RELAY OUTPUT
BLOWER MOTOR RESISTOR BLOCK - BLACK 10 WAY
CAV CIRCUIT FUNCTION
1 C7 12BK/TN BLOWER MOTOR HIGH DRIVER
2 C7 12BK/TN BLOWER MOTOR HIGH DRIVER
3 C6 12LB BLOWER MOTOR M2 DRIVER
4 C5 14LG BLOWER MOTOR M1 DRIVER
5 C4 14TN BLOWER MOTOR LOW DRIVER
6- -
7- -
8- -
9- -
10 - -
BODY CONTROL MODULE C1 - GRAY 26 WAY
CAV CIRCUIT FUNCTION
1 Z103 16BK/OR GROUND
2 V22 20BR/YL REAR WIPER INTERMITTENT DRIVER
3 Y98 20GY/DB INSTRUMENT CLUSTER WAKE UP SIGNAL
4 G75 20TN DRIVER DOOR AJAR SWITCH SENSE
5 G74 20TN/WT PASSENGER DOOR AJAR SWITCH SENSE
6 G70 20BR/TN (EXCEPT BASE) HOOD AJAR SWITCH SENSE
7 G78 20TN/BK TAILGATE AJAR SWITCH SENSE
8 G26 20LB KEY-IN IGNITION SWITCH SENSE
9 G80 20YL/WT FLIP-UP GLASS AJAR SWITCH SENSE
10 M3 20PK/DB REAR COURTESY LAMP CONTROL
11 V10 18BR WASHER PUMP DRIVER
12 L91 20DB/PK HAZARD LAMP CONTROL
13 V21 20DB/RD REAR WIPER ON DRIVER
14 Z231 16BK/WT SIGNAL GROUND
15 D25 18YL/VT/WT PCI BUS
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-9

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Blend Door Actuator BK Behind Right Side of
Instrument PanelN/S
Blower Motor BK Behind Right Side of
Instrument PanelN/S
Blower Motor Resistor Block BK Behind Right Side of
Instrument PanelN/S
Body Control Module C1 GY Under Left Side of
Instrument PanelN/S
Body Control Module C2 GY Under Left Side of
Instrument PanelN/S
Body Control Module C3 (Premium) Under Left Side of
Instrument PanelN/S
Boost Pressure Sensor (Diesel) Left Side of Engine 22
Brake Lamp Switch BK At Brake Pedal N/S
Brake Pressure Switch (ABS) BK On Master Cylinder N/S
C100 GY Left Kick Panel 32, 33, 37
C101 (2.4L) BK Left Side of Engine
Compartment11 , 1 2
C102 (RHD) Left Kick Panel 32
C103 (Gas) BK Right Rear Side of Engine
Compartment8, 9, 10, 13, 14, 16
C104 BK Right Rear Side of Engine
Compartment8, 9, 10, 13, 14, 16, 17,
18
C105 GY Right Rear Side of Engine
Compartment8, 9, 10, 13, 14, 16, 17,
18
C106 BK Left Front Side of Engine
Compartment29
C107 BK Left Front Side of Engine
CompartmentN/S
C108 (Gas) GY Left Front Side of Engine 30
C110 (2.4L) BK Left Side of Engine 11, 12
C111 (Diesel) LG Right Rear Side of Engine
Compartment17, 18
C112 (Gas) BK Right Side of Engine
Compartment8, 9, 10, 13, 14, 31
C113 (Diesel) LG Left Rear Side of Engine
CompartmentN/S
C114 (Diesel) LG Top of Engine N/S
C201 BK Behind Center of Instrument
PanelN/S
C202 YL Behind Center of Instrument
PanelN/S
C300 (LHD) OR Left A-Pillar 35, 41
C300 (RHD) OR Right A-Pillar 39, 41
C301 (LHD) OR Left A-Pillar 35, 41
C301 (RHD) OR Right A-Pillar 39, 41
8Wa - 91 - 2 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONKJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

LATCH
REMOVAL
(1) Remove the waterdam. (Refer to 23 - BODY/
DOOR - FRONT/WATERDAM - REMOVAL)
(2) Disconnect the exterior handle rod at the han-
dle.
(3) Disconnect the lock and lock cylinder rods at
the latch.
(4) Remove the screws and remove the latch
assembly. (Fig. 6)
(5) Disconnect the electrical connectors.
INSTALLATION
(1) Connect the latch electrical connectors.
(2) Install the latch assembly into the door and
install the screws.
(3) Tighten the latch screws to 11 N´m (95 in. lbs.).
(4) Connect the lock cylinder and lock actuator
rods at the latch.
(5) Connect the exterior handle actuator rod at the
handle.
(6) Adjust the latch as needed. (Refer to 23 -
BODY/DOOR - FRONT/LATCH - ADJUSTMENTS)
(7) Install the waterdam. (Refer to 23 - BODY/
DOOR - FRONT/WATERDAM - INSTALLATION)
ADJUSTMENTS
ADJUSTMENT
(1) Locate access hole and remove the mylar tape
covering it. (Fig. 7)
(2) Insert a 5/32-inch hex-wrench through hole and
into adjustment screw. Loosen screw.
(3) Operate outside handle several times to release
any restriction because of mis-alignment.
(4) Tighten adjustment screw to 3 N´m (30 in.
lbs.).
(5) Test handle and lock cylinder for proper opera-
tion.
LATCH STRIKER
REMOVAL
(1) Remove the bolts. (Fig. 8)
(2) Remove the latch striker and the spacer, if
equipped.
INSTALLATION
(1) Install the striker and spacer, if equipped.
(2) Install the bolts and tighten to 28 N´m (21 ft.
lbs.).
(3) Adjust the door as necessary. (Refer to 23 -
BODY/BODY STRUCTURE/GAP AND FLUSH -
SPECIFICATIONS)
Fig. 6 LATCH
1 - LOCK ACTUATOR ROD
2 - PLASTIC COVER
3 - LATCH ASSEMBLY
4 - DOOR
5 - SCREWS
Fig. 7 LATCH ADJUSTMENT SCREW
1 - DOOR LATCH
2 - MYLAR TAPE
3 - ADJUSTMENT SCREW
23 - 124 DOOR - FRONTKJ

LOCK CYLINDER
REMOVAL
(1) Remove the exterior handle. (Refer to 23 -
BODY/DOOR - FRONT/EXTERIOR HANDLE -
REMOVAL)
(2) Remove the clip and remove the lock cylinder
lever and switch, if equipped.
(3) Remove the screw and remove the lock cylin-
der. (Fig. 9)
INSTALLATION
(1) Install the lock cylinder and install the retain-
ing screw.
(2) Install the lock cylinder switch, if equipped,
lever and retaining clip.
(3) Install the exterior handle. (Refer to 23 -
BODY/DOOR - FRONT/EXTERIOR HANDLE -
INSTALLATION)
TRIM PANEL
REMOVAL
(1) Remove the inside handle screw plug and
remove the screw. (Fig. 10)
(2) Remove the pull handle screw.(3) Using a trim stick C-4755 or equivalent, disen-
gage the trim panel clips and remove the trim panel.
(4) Disconnect the electrical connectors and the
inside handle actuator rod. (Fig. 11)
Fig. 8 LATCH STRIKER
1 - B-PILLAR
2 - SPACER
3 - STRIKER
4 - BOLTS (2)
Fig. 9 LOCK CYLINDER
1 - SCREW
2 - LOCK CYLINDER ASSEMBLY
3 - EXTERIOR HANDLE
Fig. 10 TRIM PANEL
1 - ALIGNMENT PIN HOLES
2 - LATCH ACTUATOR ROD
3 - SCREWS (2)
4 - TRIM PANEL CLIPS
5 - INSIDE HANDLE SCREW PLUG
KJDOOR - FRONT 23 - 125
LATCH STRIKER (Continued)

INSTALLATION
(1) Connect the inside handle actuator rod and the
electrical connectors.
(2) Position the trim panel and seat the clips fully.
(3) Instal the screws and install the screw plug.
WATERDAM
REMOVAL
(1) Remove the trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL)
(2) Remove the door speaker.
(3) Peal waterdam away from inner door panel
and off of the latch linkages (Fig. 12).
INSTALLATION
(1) Position the wire harness and actuator rods
through the holes in the waterdam.
(2) Place waterdam onto the door.
(3) Install the trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION)
WINDOW REGULATOR -
MANUAL
REMOVAL
(1) Remove the door glass. (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - REMOVAL)
(2) Loosen the bolts. (Fig. 13)
(3) Disconnect the runout tube clip and remove the
regulator.
INSTALLATION
(1) Install the regulator assembly.
(2) Tighten the bolts to 9 N´m (80 in. lbs.) using
the sequence shown. (Fig. 14)
(3) Install the door glass. (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - INSTALLATION)
WINDOW REGULATOR -
ELECTRIC
REMOVAL
(1) Remove the door glass. (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - REMOVAL)
(2) Loosen the bolts. (Fig. 15)
(3) Disconnect the runout tube clip.
(4) Disconnect the electrical connector and remove
the regulator.
INSTALLATION
(1) Install the regulator assembly.
(2) Connect the electrical connector.
Fig. 11 TRIM PANEL CONNECTIONS
1 - ELECTRICAL CONNECTORS
2 - ALIGNMENT PINS
3 - LATCH ACTUATOR ROD
4 - TRIM PANEL
Fig. 12 FRONT DOOR WATERDAM
1 - DOOR
2 - LOCK ACTUATOR ROD
3 - INSIDE HANDLE ACTUATOR ROD AND HOLE
4 - ELECTRICAL CONNECTOR
23 - 126 DOOR - FRONTKJ
TRIM PANEL (Continued)

(3) Twist the glass division bar towards the inside
of the door and position the door glass into the rear
run channel.
(4) Lift glass up in the window and engage the pin
into the regulator lift plate.
(5) Raise the glass into the closed position and
install the division bar bolt.
(6) Tighten the bolt to 9 N´m (80 in. lbs.).
(7) Install the waterdam. (Refer to 23 - BODY/
DOORS - REAR/WATERDAM - INSTALLATION)
EXTERIOR HANDLE
REMOVAL
(1) Remove the waterdam. (Refer to 23 - BODY/
DOORS - REAR/WATERDAM - REMOVAL)
(2) Disconnect the actuator rod.
(3) Remove the nuts and remove the handle. (Fig.
5)
INSTALLATION
(1) Install the handle.
(2) Install the nuts and tighten to 6 N´m (55 in.
lbs.).
(3) Connect the actuator rod.
(4) Install the waterdam. (Refer to 23 - BODY/
DOORS - REAR/WATERDAM - INSTALLATION)
GLASS RUN CHANNEL
REMOVAL
(1) Remove the door glass. (Refer to 23 - BODY/
DOORS - REAR/DOOR GLASS - REMOVAL)
(2) Remove the outer belt molding. (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/REAR DOOR
OUTER BELT MOLDING - REMOVAL)
(3) Remove the front and rear bolts. (Fig. 6)
(4) Peal the weatherstrip and quarter glass out of
the door frame and remove the run channel through
the window opening as an assembly.
INSTALLATION
(1) Install the run channel and quarter glass
assembly through the window opening and into the
door frame.
(2) Install the front, rear bolts and tighten to 9
N´m (80 in. lbs.).
(3) Install the outer belt molding. (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/REAR DOOR
OUTER BELT MOLDING - INSTALLATION)
(4) Install the door glass. (Refer to 23 - BODY/
DOORS - REAR/DOOR GLASS - INSTALLATION)
Fig. 4 GLASS DIVISION BAR
1 - STATIONARY DOOR GLASS
2 - DIVISION BAR BOLT (1)
3 - DOOR
4 - GLASS DIVISION BAR
Fig. 5 EXTERIOR HANDLE
1 - NUTS (2)
2 - EXTERIOR HANDLE
23 - 130 DOORS - REARKJ
DOOR GLASS (Continued)

HINGE
REMOVAL
(1) Remove the door. (Refer to 23 - BODY/DOORS
- REAR/DOOR - REMOVAL)
(2) Remove the upper b-pillar trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMOVAL)
(3) Remove the two door hinge bolts from the
inside of the b-pillar.
(4) Remove the exterior bolts attaching the door
hinges to the b-pillar.
INSTALLATION
(1) Install the hinges.
(2) Install the exterior bolts and tighten to 28 N´m
(21 ft. lbs.).
(3) Install the two inner hinge bolts and tighten to
28 N´m (21 ft. lbs.).
(4) Adjust the door as necessary. (Refer to 23 -
BODY/BODY STRUCTURE/GAP AND FLUSH -
SPECIFICATIONS)
(5) Install the upper b-pillar trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
INSTALLATION)
(6) Install the door. (Refer to 23 - BODY/DOORS -
REAR/DOOR - INSTALLATION)
LATCH
REMOVAL
(1) Remove the door glass. (Refer to 23 - BODY/
DOORS - REAR/DOOR GLASS - REMOVAL)(2) Disconnect the actuator rods.
(3) Remove the screws and remove the latch
assembly. (Fig. 7)
(4) Disconnect the electrical connectors.
INSTALLATION
(1) Connect the latch electrical connectors.
(2) Install the latch assembly into the door and
install the screws.
(3) Tighten the latch screws to 11 N´m (95 in. lbs.).
(4) Connect the actuator rods.
(5) Install the door glass. (Refer to 23 - BODY/
DOORS - REAR/DOOR GLASS - INSTALLATION)
(6) Adjust the latch as needed. (Refer to 23 -
BODY/DOORS - REAR/LATCH - ADJUSTMENTS)
ADJUSTMENTS
ADJUSTMENT
(1) Locate access hole and remove the mylar tape
covering it. (Fig. 8)
(2) Insert a 5/32-inch hex-wrench through hole and
into adjustment screw. Loosen screw.
(3) Operate outside handle several times to release
any restriction because of mis-alignment.
(4) Tighten adjustment screw to 3 N´m (30 in.
lbs.).
(5) Test handle and lock cylinder for proper opera-
tion.
Fig. 6 GLASS RUN CHANNEL
1 - BOLTS (3)
2 - QUARTER GLASS
3 - GLASS RUN CHANNEL ASSEMBLY
Fig. 7 LATCH
1-LATCH
2 - SCREWS (4)
KJDOORS - REAR 23 - 131
GLASS RUN CHANNEL (Continued)

LATCH STRIKER
REMOVAL
(1) Remove the bolts. (Fig. 9)
(2) Remove the latch striker and the spacer, if
equipped.
INSTALLATION
(1) Install the striker and spacer.
(2) Install the bolts and tighten to 28 N´m (21 ft.
lbs.).
(3) Adjust the door as necessary. (Refer to 23 -
BODY/BODY STRUCTURE/GAP AND FLUSH -
SPECIFICATIONS)
TRIM PANEL
REMOVAL
(1) Remove the inside handle screw plug and
remove the screw. (Fig. 10)
(2) Remove the pull handle screw.
(3) Using a trim stick C-4755 or equivalent, disen-
gage the trim panel clips and remove the trim panel.
(4) Disconnect the electrical connectors and the
inside handle actuator rod. (Fig. 11)
INSTALLATION
(1) Connect the inside handle actuator rod and the
electrical connectors.
(2) Position the trim panel and seat the clips fully.
(3) Instal the screws and install the screw plug.
Fig. 8 LATCH ADJUSTMENT SCREW
1 - DOOR LATCH
2 - MYLAR TAPE
3 - ADJUSTMENT SCREW
Fig. 9 LATCH STRIKER
1 - C-PILLAR
2 - SPACER
3 - STRIKER
4 - SCREWS
Fig. 10 A REAR TRIM PANEL
1 - WATERDAM
2 - TRIM PANEL CLIP HOLES
3 - INTERIOR HANDLE AND ACTUATOR ROD
4 - SCREWS (2)
5 - TRIM PANEL CLIPS
6 - INTERIOR HANDLE SCREW PLUG
23 - 132 DOORS - REARKJ
LATCH (Continued)

WATERDAM
REMOVAL
(1) Remove the trim panel. (Refer to 23 - BODY/
DOORS - REAR/TRIM PANEL - REMOVAL)
(2) Remove the door speaker.
(3) Peal waterdam away from inner door panel
and off of the latch linkages (Fig. 12).
INSTALLATION
(1) Position the wire harness and actuator rods
through the holes in the waterdam.
(2) Place waterdam onto the door.
(3) Install the trim panel. (Refer to 23 - BODY/
DOORS - REAR/TRIM PANEL - INSTALLATION)
WINDOW REGULATOR -
MANUAL
REMOVAL
(1) Remove the door glass. (Refer to 23 - BODY/
DOORS - REAR/DOOR GLASS - REMOVAL)
(2) Remove the bolts. (Fig. 13)
(3) Disconnect the runout tube clip and remove the
regulator.
INSTALLATION
(1) Loosely install the bolts onto the regulator
assembly.
(2) Install the regulator assembly.
Fig. 11 A REAR DOOR TRIM PANEL CONNECTIONS
1 - TRIM PANEL
2 - INTERIOR LATCH HANDLE
3 - LATCH ACTUATOR ROD
Fig. 12 REAR DOOR WATERDAM
1 - WATERDAM
2 - LOCK ACTUATOR RODS
3 - LOCK ACTUATOR ROD AND HOLES
4 - DOOR
5 - INSIDE HANDLE ACTUATOR ROD AND HOLES
Fig. 13 WINDOW REGULATOR - MANUAL
1 - RUNOUT TUBE CLIP
2 - BOLTS (2)
3 - BOLTS (2)
4 - BOLT (1)
KJDOORS - REAR 23 - 133
TRIM PANEL (Continued)