JEEP WRANGLER 2004 TJ / 2.G Owners Manual

3. Always rinse thoroughly with cold water, then wipe
with a soft and slightly moist, clean cloth.
4. When removing frost, snow or ice,never use a scraper
or de-icing chemicals.Use warm water only if you must
clean the window quickly.
5. Debris (sand, mud/dirt, dust, or salt) from off-road
driving will have a major impact on zipper operation.
Even normal on-road driving and vehicle washing will
eventually impact window zipper operation. To maintain
ease of use of the window zippers, each window zipper
should be cleaned and lubricated regularly. Use Mopart
Soft Top Zipper Cleaner and Lubricant to ease zipper
operation. Before applying, make sure the zipper teeth
are clear of sand, mud, and other materials. Clean both
sides of the zipper, not just one side. Rinse both zipper
halves with fresh water and allow to dry. Aggressively
work the MopartSoft Top Zipper Cleaner and Lubricant
into the zipper teeth. If a stuck zipper slide is experi-
enced, work the MopartSoft Top Zipper Cleaner and
Lubricant into the zipper slide. Several applications may
be required before the zipper comes free.6. Never paste stickers, gummed labels or any tape to the
windows. Adhesives are hard to remove and may dam-
age the windows.
Special Care
²
If you drive on salted or dusty roads or if you drive
near the ocean, hose off the undercarriage at least once
a month.
²It is important that the drain holes in the lower edges
of the doors, rocker panels and tailgate must be kept
clear and open.
²If you detect any stone chips or scratches in the paint,
touch them up immediately. The cost of such repairs is
considered the responsibility of the owner.
²If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., assure that such materials are well
packaged and sealed.
²If a lot of driving is done on gravel roads, consider
mud or stone shields behind each wheel.
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7

²Use MopartTouch Up Paint on scratches or chips as
soon as possible. Your authorized dealer has touch up
paint to match the color of your vehicle.
²Aluminum wheels should be cleaned regularly with
mild soap and water to prevent corrosion. To remove
heavy soil, select a non-abrasive, non-acidic cleaner.
Do not use scouring pads or metal polishes. Avoid
automatic car washes that use acidic solutions or harsh
brushes that may damage the wheels' protective fin-
ish.
Interior Care
Use MopartFabric Cleaner to clean fabric upholstery
and carpeting.
Use MopartVinyl Cleaner to clean vinyl or leather
upholstery.
MopartVinyl Cleaner is specifically recommended for
interior vinyl trim.
WARNING!
Do not use volatile solvents for cleaning purposes.
Many are potentially flammable, and if used in
closed areas they may cause respiratory harm.
Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with any commercial household-type glass cleaner.
Never use an abrasive type cleaner. Use caution when
cleaning inside rear windows equipped with electric
defrosters. Do not use scrapers or other sharp instru-
ments which may scratch the elements.
When cleaning the rear view mirror, spray cleaner on the
towel or rag that you are using. Do not spray cleaner
directly on the mirror.
Carpet
Vacuum your carpet regularly to prevent a soil build-up.
Shampoo soiled carpet with a reliable upholstery cleaner,
using a natural sponge or soft bristle brush. After carpet
dries, vacuum it thoroughly.
252 MAINTAINING YOUR VEHICLE

WARNING!
Only remove the carpet for cleaning purposes. It
provides insulation against high floor pan tempera-
tures. You or your passengers could be burned if the
carpet is not properly in place. Always put the carpet
back into the vehicle before driving.
Follow These Steps To Remove The Carpet:
1. Unsnap the front and rear floor carpets. A snap is
located on the outboard side of each front seat.
2. Remove the attachment cap from the front footwell
area on both the driver and passenger side. The cap is
removed by pulling it straight out.
3. Remove the front and rear floor carpets.
4. Remove the cargo floor and wheelhouse carpets.
NOTE:If your vehicle is equipped with an Add-A-
TrunkŸ it must be removed to be able to remove the cargo
floor and wheelhouse carpets. For Add-A-TrunkŸ removal
procedure, refer to ªStorageº in Section 3 of this manual.
Follow These Steps To Replace The Carpet:
1. Place the front floor carpets in the vehicle.
2. Attach the carpet to the studs in the footwell and press
on the attachment caps to secure the carpet.
3. Place rear floor carpet in vehicle and snap rear carpet
to front floor carpet.
4. Install wheelhouse carpet followed by the cargo floor
carpet.
5. Reinstall Add-A-TrunkŸ if so equipped.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage will also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the
vehicle to wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
MAINTAINING YOUR VEHICLE 253
7

Maintenance After Off-Road Driving
After extended operation in mud, sand or water, or
similar dirty conditions, have your brake drums, brake
linings, and axle joints inspected and cleaned as soon as
possible. This will prevent any abrasive material from
causing excessive wear or unpredictable braking action.
Following off-road usage, completely inspect the under-
body of your vehicle. Check tires, body structure, steer-
ing, suspension and exhaust system for damage. Check
threaded fasteners for looseness, particularly on the
chassis, drivetrain components, steering and suspension.
Retighten, if required, to torque values specified in the
Service Manual. Also check for accumulations of vegeta-
tion or brush that could become a fire hazard, or conceal
damage to fuel lines, brake hoses, axle pinion seals, and
propeller shafts. Check air conditioning drain tube on the
lower dash wall in the engine compartment for mud or
debris, and clean as required. A plugged tube will
adversely affect air conditioning performance.CAUTION!
Under frequent heavy-duty driving conditions,
change all lubricants, and lubricate body compo-
nents and steering linkage more often than in nor-
mal service to prevent excessive wear.
FUSE PANEL
Interior Fuses
The fuse panel is located behind the glove box.
254 MAINTAINING YOUR VEHICLE

To access the fuse panel the glove box must be removed.
It is removed by slipping the glove box strap off the hook
and letting the door roll down off its hinges. To reinstall,
position the glove box door at an 8 o'clock orientation,
engage the hinge hook formations on the lower edge of
the glove box door with the hinge pins on the lower edge
of the instrument panel. Tilt the upper edge of the glove
box door upward toward the instrument panel enough to
reattach the glove box strap to the door. Rotate glove box
door to closed position. Open and close to insure proper
installation.
Cavity Fuse Description
1 20 Amp Yellow Park Lights, Skim
(Sentry Key)
2 20 Amp Yellow Stop Lights
3 20 Amp Yellow Subwoofer System
4 10 Amp Red Door Switch Defeat
5 10 Amp Red Airbag
6 20 Amp Yellow Rear Wiper
7 10 Amp Red Back-Up Lights, Rear Win-
dow Defroster Relay, ABS
8 10 Amp Red HEVAC
Cavity Fuse Description
9 10 Amp Red Airbag
10 10 Amp Red Instrument Cluster
11 10 Amp Red Solenoids, DRL
12 10 Amp Red Power Distribution Relays,
Skim (Sentry Key)
13 10 Amp Red Turn Signals
14 10 Amp Red Radio
15 10 Amp Red HBL (Rear Window De-
froster) Switch
16 10 Amp Red Headlamp Aim (Export
Only)
17 25 Amp Natu-
ralFront Wiper
18 20 Amp Yellow Cigar Lighter
19 20 Amp Yellow Spare
20 20 Amp Yellow Transmission: Manual -
Clutch Interlock Switch By-
pass Automatic - Ignition
Starter Circuit
MAINTAINING YOUR VEHICLE 255
7

Underhood Fuses (Power Distribution Center)
Your vehicle is equipped with an electrical power distri-
bution center located in the engine compartment near the
battery. This power center houses plug-in ªCartridgeº
fuses, ISO relays, and Mini (Micro) fuses.
A label inside the latching cover of the center identifies
each component for ease of replacement, if necessary.
Cartridge and mini (micro) fuses can be obtained from
your authorized dealer.
VEHICLE STORAGE
If you are leaving your vehicle dormant for more than 21
days you may want to take steps to protect your battery.
You may:
²Remove Cartridge fuse #15 in the Power Distribution
Center labeled Ignition-Off Draw (IOD).
²Store the removed IOD fuse in the Power Distribution
Center location #11 labeled ªIOD Storage.º
²Or, disconnect the negative cable from the battery.
²Anytime you store your vehicle, or keep it out of
service (i.e. vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes
in the fresh air and high blower setting. This will
insure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
256 MAINTAINING YOUR VEHICLE

REPLACEMENT BULBS Ð IF EQUIPPED
Interior Lights Bulb Type
Auto. Trans. Indicator Light................. 658
Courtesy Lights, Under Dash (1).............. 906
Heater Control Lights (2)................... 194
Rocker Switch Indicator Light (Rear Window
Defogger, and Rear Wash/Wipe)............... **
Soundbar Dome Light..................... 912
** Bulbs only available from authorized dealer.
Instrument Cluster Bulb Type
Telltale (High Beam)....................... 74
Illumination............................ 103Exterior Lights Bulb Type
Backup Lights (2)........................1156
Center High Mounted Stop Light (1).... 921orW16W
Fog Lights.............................. H3
Front Park/Turn Lights (2).................3157
Front Side Marker Lights (2).......... 168orW3W
Headlights (2)...................... H6024BL
Stop/Tail/Turn Lights (2)..................1157
Underhood Light......................... 561
License Light...........................1157
NOTE:Numbers refer to commercial bulb types that
can be purchased from your local authorized dealer.
If a bulb needs to be replaced, visit your authorized
dealer or refer to the applicable Service Manual.
MAINTAINING YOUR VEHICLE 257
7

FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)19 Gallons 72 Liters
Engine Oil with Filter
2.4 Liter Engine (SAE 5W-30, API Certified Engine Oil) 5 Qts 4.7 Liters
4.0 Liter Engine (SAE 10W-30, API Certified Engine Oil) 6 Qts 5.7 Liters
Cooling System *
2.4 Liter Engine (MopartAntifreeze/Coolant 5 Year/100,000
Mile Formula)9 Qts 8.5 Liters
4.0 Liter Engine (MopartAntifreeze/Coolant 5 Year/100,000
Mile Formula)10.5 Qts 9.9 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
258 MAINTAINING YOUR VEHICLE

RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine Part
Engine Coolant MopartAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology)
Engine Oil API Certified SAE 5W-30 Engine Oil is recommended for the 2.4L engine. API
Certified SAE 10W-30 Engine Oil is recommended for the 4.0L engine. Refer to
oil viscosity chart for correct SAE grade meeting DaimlerChrysler Material
Standard MS-6395.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine compart-
ment.
Oil Filter (2.4L Engine) MopartOil Filter (P/N 4105409)
Oil Filter (4.0L Engine) MopartOil Filter (P/N 05281090)
Fuel Selection 87 Octane
MAINTAINING YOUR VEHICLE 259
7

Chassis
Component Fluid, Lubricant, or Genuine Part
Automatic Transmission MopartATF+4 Automatic Transmission Fluid.
Manual Transmission MopartManual Transmission Lubricant or equivalent.
Transfer Case MopartATF+4 Automatic Transmission Fluid.
Axle Differential (front-rear) MopartHypoid Gear Lubricant (SAE 80W-90) (API GL5) or equivalent. For
trailer towing, use a SAE 75W-140 Synthetic Gear Lubricant. Models
equipped with Trac-Lok require an additive.
Brake Master Cylinder MopartDOT 3, SAE J1703 should be used. If DOT 3, SAE J1703 brake fluid
is not available, then DOT 4 is acceptable. Use only recommended brake flu-
ids.
Power Steering Reservoir MopartATF+4 Automatic Transmission Fluid.
Steering Gear & Linkage, Ball
Joints, Prop Shafts & Yokes, Wheel
BearingsMopartMulti-Purpose Lubricant NLGI Grade 2 EP, GC-LB
260 MAINTAINING YOUR VEHICLE