check engine KIA FORTE 2019 Workshop Manual

Maintenance
26
7
BRAKE/CLUTCH FLUID (IF EQUIPPED)
Checking the brake/clutch
fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX (Maximum) and MIN
(Minimum) marks on the side of the
reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch
fluid contamination. If the level is low, add fluid to the
MAX (Maximum) level. The level will
fall with accumulated mileage. This is
a normal condition associated with
the wear of brake linings. If the fluid
level is excessively low, have the
brake system checked by an author-
ized Kia dealer.
Use only the specified brake/clutch
fluid. (Refer to “Recommended lubri-cants and capacities” in chapter 8.)
Never mix different types of fluid.
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized Kia dealer.
When changing and adding
brake/clutch fluid, handle it carefully.
Do not let it come in contact with
your eyes. If brake/clutch fluid should
come in contact with your eyes,
immediately flush them with a large
quantity of fresh tap water. Have your
eyes examined by a doctor as soon
as possible.
Brake/clutch fluid, which has been
exposed to open air for an extended
time should never be used as its
quality cannot be guaranteed. It
should be disposed of properly.
OBD078007CAUTION - Brake/clutch fluid
Do not allow brake/clutch fluid tocontact the vehicle's body paint,as paint damage will result.
CAUTION - Proper fluid
Only use brake/clutch fluid inbrake system. Small amounts ofimproper fluids (such as engineoil) can cause damage to thebrake system.
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739
Maintenance
When recharging the battery,
observe the following precautions:
The battery must be removed fromthe vehicle and placed in an area
with good ventilation.
Do not allow cigarettes, sparks, or flame near the battery.
Watch the battery during charging, and stop or reduce the charging
rate if the battery cells begin
gassing (boiling) violently or if the
temperature of the electrolyte of
any cell exceeds 49°C (120°F).
Wear eye protection when check- ing the battery during charging.
Disconnect the battery charger in the following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery terminal.
3. Unhook the positive clamp from the positive battery terminal. Before performing maintenance or
recharging the battery, turn off all
accessories and stop the engine.
The negative battery cable must be removed first and installed last
when the battery is disconnected.Reset items
The following should be reset after
the battery has been discharged or
the battery has been disconnected.
Auto up/down window (See chapter 4)
Sunroof (See chapter 4)
Trip computer (See chapter 4)
Climate control system (See chapter 4)
Driver position memory system (See chapter 3)
Audio (See chapter 4)
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755
Maintenance
FUSES
❈Left side : Normal , Right side : Blown
A vehicle’s electrical system is pro-
tected from electrical overload dam-
age by fuses.
This vehicle has 2 (or 3) fuse panels,
one located in the driver’s side panel
bolster, the other in the engine com-
partment near the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check
the appropriate circuit fuse. If a fuse
has blown, the element inside the
fuse will melt.
If the electrical system does not
work, first check the driver’s side
fuse panel.
If the replacement fuse blows, this
indicates an electrical problem. Avoid
using the system involved and imme-
diately consult an authorized Kia
dealer.
Three kinds of fuses are used: blade
type for lower amperage rating, car-tridge type, and multi fuse for higheramperage ratings.
WARNING- Fuse replace-
ment
Never replace a fuse with any- thing but another fuse of the
same rating.
A higher capacity fuse could cause damage and possibly a
fire.
Never install a wire or alu- minum foil instead of the
proper fuse - even as a tem-
porary repair. It may cause
extensive wiring damage and
a possible fire.
Do not arbitrarily modify or add-on electric wiring to the
vehicle.
CAUTION
Do not use a screwdriver or anyother metal object to removefuses because it may cause ashort circuit and damage thesystem.
OJF075021
■
Blade type
■ Cartridge type
■ Multi fuse
■ BFT
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Maintenance
58
7
3. Pull the suspected fuse straight
out. Use the removal tool provided
on the engine compartment fuse
panel cover.
4. Check the removed fuse; replace it if it is blown.
Spare fuses are provided in theengine compartment fuse panel.
5. Push in a new fuse of the same rating, and make sure it fits tightly
in the clips.
If it fits loosely, consult an authorized
Kia dealer.
If you do not have a spare, use a fuse of the same rating from a circuityou may not need for operating thevehicle, such as the power outletfuse.
If the head lamp, turn signal lamp,
stop signal lamp, fog lamp, DRL, tail
lamp, HMSL do not work and the
fuses are OK, check the fuse panel
in the engine compartment. If a fuse
is blown, it must be replaced.
✽ ✽ NOTICE
If the headlamp, fog lamp, turn sig-
nal lamp, or tail lamp malfunction
even without any problem to the
lamps, have the vehicle checked by
an authorized Kia dealer for assis-
tance.
Engine compartment fuse
replacement
1. Turn the ignition switch and all
other switches off.
2. Remove the fuse panel cover by pressing the tab and pulling the
cover up.
OBD078018
OBD078019
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759
Maintenance
3. Check the removed fuse; replace itif it is blown. To remove or insert
the fuse, use the fuse puller in the
engine compartment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly
in the clips. If it fits loosely, consult
an authorized Kia dealer.Multi fuse
✽ ✽NOTICE
Do not disassemble nor assemble the
multi fuse when it is secured with
nuts and bolts. Incorrect or partial
assembly torque may cause a fire.
Have the vehicle checked by an
authorized Kia dealer.
Main fuse
✽ ✽NOTICE
Do not disassemble nor assemble the
main fuse when it is secured with
nuts and bolts. Incorrect or partial
assembly torque may cause a fire.
Have the vehicle checked by an
authorized Kia dealer.
CAUTION
Always securely install the fuse
panel cover in the engine com-partment to protect againstelectrical failure which mayoccur from water contact.Listen for the audible clickingsound to ensure fuse panelcover is securely fastened.
OBD078021OBD078020
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Maintenance
60
7
✽ ✽
NOTICE
The electronic system may not func-
tion correctly even when the engine
compartment and internal fuse
box’s individual fuses are not dis-
connected. In such case the cause of
the problem may be disconnection
of the main fuse (BFT type), which is
located inside the positive battery
terminal (+) cap.
Since the main fuse is designed more
intricately than other parts, have the
vehicle checked by an authorized
Kia dealer.
Battery fuse
If the battery fuse is blown, it must be
removed as follows:
1. Disconnect the negative battery
cable.
2. Replace the fuse with a new one of the same rating.
3. Reinstall in the reverse order of removal.
OBD078022
CAUTION
Visually inspect the battery capfor secure closing. If the batterycap is not securely latched, theelectrical system may be dam-aged to due influx of moistureinto the system.
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767
Maintenance
Fuse Name Fuse ratingCircuit Protected
FUSE
POWER OUTLET 220AFront Power Outlet
TCU 115A [GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
VACUUM PUMP20A[GAMMA 1.6L T-GDI] Vacuum Pump
FUEL PUMP20AFuel Pump Relay
COOLING FAN 230A[NU 2.0L AKS] Cooling Fan 2 Relay, Cooling Fan 3 Relay
B+140AInstrument Panel Junction Block (Long Term Load Latch Relay, Fuse : (BRAKE SWITCH, IBU
1, AIR BAG 2, DOOR LOCK, SEAT HEATER REAR, MODULE 1))
DCT 140A[GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
DCT 240A[GAMMA 1.6L T-GDI] TCM (Transmission Control Module)
ABS 140AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module, Multipurpose
Check Connector
ABS 230AABS (Anti-lock brake system) Module, ESC (Electronic Stability Control) Module
POWER OUTLET 140APower Outlet Relay
SENSOR 210A
[NU 2.0L AKS] Purge Control Solenoid Valve, Oil Control Valve #1/#2/#3, Canister Close
Valve, Mass Air Folw Sensor, Fuel Filter Warning Sensor, A/Con Relay
[GAMMA 1.6L T-GDI] Purge Control Solenoid Valve, Oil Control Valve #1/#2, Canister Close
Valve, RCV Control Solenoid Valve, E/R Junction Block (Cooling Fan Relay 1)
ECU 210A[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
ECU 120A[NU 2.0L AKS] PCM (Power train Control Module)
[GAMMA 1.6L T-GDI] ECM (Engine Control Module)
INJECTOR15A[NU 2.0L AKS] Injector #1~#4
Engine room compartment fuse panel
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Maintenance
100
7
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in
the canister are drawn into the surge
tank through the purge control sole-
noid valve.
Purge Control Solenoid Valve
(PCSV)
The purge control solenoid valve is
controlled by the Engine Control
Module (ECM); when the engine
coolant temperature is low during
idling, the PCSV closes so that evap-
orated fuel is not taken into the
engine. After the engine warms up
during ordinary driving, the PCSV
opens to introduce evaporated fuel to
the engine.
3. Exhaust emission control system
The Exhaust Emission Control
System is a highly effective system
which controls exhaust emissions
while maintaining good vehicle per-
formance.
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could
affect its performance, safety or
durability and may even violate gov-
ernmental safety and emissions reg-
ulations.
In addition, damage or performance
problems resulting from any modifi-
cation may not be covered under
warranty.
If you use unauthorized electronic
devices, it may cause the vehicle to
operate abnormally, wire damage,
battery discharge and fire. For your
safety, do not use unauthorized
electronic devices.
Engine exhaust gas precautions
(carbon monoxide)
Carbon monoxide can be present with other exhaust fumes.
Therefore, if you smell exhaust
fumes of any kind inside your vehi-
cle, have it inspected and repaired
immediately. If you ever suspect
exhaust fumes are coming into
your vehicle, drive it only with all
the windows fully open. Have your
vehicle checked and repaired
immediately.
WARNING - Exhaust
Engine exhaust gases contain
carbon monoxide (CO). Though
colorless and odorless, it is
dangerous and could be lethal if
inhaled. Follow the instructions
on this page to avoid CO poi-
soning.
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I3
Index
Blind-Spot Collision Warning (BCW) system . . . . . . 5-102BCW (Blind-spot Collision Warning)/LCA (Lane Change Assist) . . . . . . . . . . . . . . . . . 5-103
RCCW (Rear Cross-traffic Collision Warning) . . . 5-106
Bonnet see the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Brake system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31 Anti-lock Brake System (ABS) . . . . . . . . . . . . . . . . 5-36
Electronic Stability Control (ESC) . . . . . . . . . . . . . 5-37
Hill-start Assist Control (HAC) . . . . . . . . . . . . . . . . 5-44
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Power brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Vehicle Stability Management (VSM) . . . . . . . . . . . 5-42
Brake/clutch fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26 Checking the brake/clutch fluid level . . . . . . . . . . . 7-26
Bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71
Bulb replacement precaution . . . . . . . . . . . . . . . . . . . . 7-71
Bulb wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Button start/stop, see engine start/stop button . . . . . . . 5-11
Camera (Rear view) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-99
Capacities (Lubricants) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Care Care of seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91
Interior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-96
SRS Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68 Tire care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40\
Care of seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Center console storage . . . . . . . . . . . . . . . . . . . . . . . . 4-142
Central door lock switch. . . . . . . . . . . . . . . . . . . . . . . . 4-21
Checking fluid levels . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Checking tire inflation pressure . . . . . . . . . . . . . . . . . . 7-41
Child restraint system . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32 Installing a Child Restraint System (CRS) . . . . . . . 3-36
"Lower Anchors and Tether forChildren (LATCH) System" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
"Securing a child restraint seatwith “Tether Anchor” system" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39\
"Securing a child restraint with alap/shoulder belt" 3-40
"Securing a child restraint withthe LATCH anchors system" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38\
Selecting a Child Restraint System (CRS) . . . . . . . 3-33
Child-protector rear door lock . . . . . . . . . . . . . . . . . . . 4-22
Climate control air filter . . . . . . . . . . . . . . . . . . . . . . . . 7-31 Filter inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Closing the trunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Clothes hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-153
Combined instrument, see instrument cluster . . . . . . . 4-56
Compact spare tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 7-23
Cooling fluid, see engine coolant . . . . . . . . . . . . . . . . . 7-23
Crankcase emission control system . . . . . . . . . . . . . . . 7-99
Cruise control system . . . . . . . . . . . . . . . . . . . . . . . . . . 5-73 To cancel cruise control . . . . . . . . . . . . . . . . . . . . . . 5-75
C
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I5
Index
Emergency Trunksafety release . . . . . . . . . . . . . . . . . . 4-25
Emergency while driving . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Emission control system . . . . . . . . . . . . . . . . . . . . . . . . 7-99Crankcase emission control system . . . . . . . . . . . . . 7-99
Evaporative emission control (including ORVR: Onboard Refueling Vapor Recovery) system . . . . 7-99
Exhaust emission control system . . . . . . . . . . . . . . 7-100
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 8-2
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Checking the coolant level . . . . . . . . . . . . . . . . . . . . 7-23
Engine coolant temperature gauge . . . . . . . . . . . . . . . . 4-59
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
21 Changing the engine oil and filter . . . . . . . . . . . . . . 7-22
Checking the engine oil level. . . . . . . . . . . . . . . . . . 7-21
Engine overheats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Engine start/stop button . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Engine start/stop button position . . . . . . . . . . . . . . . 5-11
Illuminated engine start/stop button . . . . . . . . . . . . . 5-11
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Engine start/stop button illumination . . . . . . . . . . . . . . 5-11
Engine start/stop button position . . . . . . . . . . . . . . . . . 5-11
Engine will not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Evaporative emission control (including ORVR:
Onboard Refueling Vapor Recovery) system . . . . . 7-99
Exhaust emission control system . . . . . . . . . . . . . . . . 7-100
Explanation of scheduled maintenance items . . . . . . . 7-16 Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Air conditioning refrigerant . . . . . . . . . . . . . . . . . . 7-20
Brake discs, pads, calipers and rotors . . . . . . . . . . . 7-19
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17\
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Drive shafts and boots . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . 7-19
Fuel filter (for gasoline) . . . . . . . . . . . . . . . . . . . . . . 7-16
Fuel lines, fuel hoses and connections . . . . . . . . . . . 7-16
Intelligent Variable Transmission (IVT) fluid . . . . . 7-17
Manual transaxle fluid . . . . . . . . . . . . . . . . . . . . . . . 7-18
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Steering gear box, linkage & boots/lower arm ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Suspension mounting bolts . . . . . . . . . . . . . . . . . . . 7-19
Vacuum crankcase ventilation hoses . . . . . . . . . . . . 7-17
Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . 7-16
Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91
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