check engine KIA FORTE 2019 Service Manual

Maintenance
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 7-5
• Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
• Owner maintenance precautions . . . . . . . . . . . . . . . . . 7-6
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
• Owner maintenance schedule . . . . . . . . . . . . . . . . . . . 7-8
Scheduled maintenance service. . . . . . . . . . . . . . . 7-10
Explanation of scheduled maintenance items . . . 7-16
• Engine oil and filter. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
• Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16\
• Fuel filter (for gasoline) . . . . . . . . . . . . . . . . . . . . . . . 7-16
• Fuel lines, fuel hoses and connections . . . . . . . . . . . . 7-16
• Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . . 7-16
• Vacuum crankcase ventilation hoses . . . . . . . . . . . . . 7-17
• Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
• Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
• Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
• Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 7-17
• Intelligent Variable Transmission (IVT) fluid . . . . . 7-17
• Manual transaxle fluid . . . . . . . . . . . . . . . . . . . . . . . . 7-18
• Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
• Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19\
• Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
• Brake discs, pads, calipers and rotors. . . . . . . . . . . . 7-19
• Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . . 7-19
• Suspension mounting bolts . . . . . . . . . . . . . . . . . . . . . 7-19• Steering gear box, linkage &
boots/lower arm ball joint . . . . . . . . . . . . . . . . . . . . 7-20
• Drive shafts and boots. . . . . . . . . . . . . . . . . . . . . . . . . 7-20
• Air conditioning refrigerant . . . . . . . . . . . . . . . . . . . . 7-20
Checking fluid levels . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
• Checking the engine oil level . . . . . . . . . . . . . . . . . . . 7-21
• Changing the engine oil and filter . . . . . . . . . . . . . . . 7-22
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Checking the coolant level . . . . . . . . . . . . . . . . . . . . . 7-23
• Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Brake/clutch fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
• Checking the brake/clutch fluid level . . . . . . . . . . . . 7-26
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
• Checking the washer fluid level . . . . . . . . . . . . . . . . . 7-27
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
• Checking the parking brake. . . . . . . . . . . . . . . . . . . . 7-28
Air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
• Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Climate control air filter . . . . . . . . . . . . . . . . . . . . 7-31
• Filter inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
• Blade inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
• Blade replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
7
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Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
37
• For best battery service . . . . . . . . . . . . . . . . . . . . . . . 7-37
• Recharging the battery . . . . . . . . . . . . . . . . . . . . . . . . 7-38
• Reset items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39\
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
• Tire care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
7-40
• Recommended cold tire inflation pressures . . . . . . . 7-40
• Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
• Checking tire inflation pressure. . . . . . . . . . . . . . . . . 7-41
• Tire rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
• Wheel alignment and tire balance . . . . . . . . . . . . . . . 7-43
• Tire replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
• Wheel replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
• Tire traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
• Tire maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
• Tire sidewall labeling . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
• All season tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52
• Summer tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52
• Snow tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
52
• Radial-ply tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
• Low aspect ratio tire . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
7-55
• Inner panel fuse replacement . . . . . . . . . . . . . . . . . . . 7-57
• Engine compartment fuse replacement. . . . . . . . . . . 7-58
• Fuse/relay panel description. . . . . . . . . . . . . . . . . . . . 7-61
Light bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-71
• Bulb replacement precaution . . . . . . . . . . . . . . . . . . 7-71
• Light bulb position (Front). . . . . . . . . . . . . . . . . . . . . 7-73
• Light bulb position (Rear) . . . . . . . . . . . . . . . . . . . . . 7-74
• Light bulb position (Side) . . . . . . . . . . . . . . . . . . . . . . 7-75
• Headlamp (Low beam) bulb replacement(Headlamp Type A,B) . . . . . . . . . . . . . . . . . . . . . . . . 7-75
• Headlamp (High beam) bulb replacement (Headlamp Type A,B) . . . . . . . . . . . . . . . . . . . . . . . . 7-77
• Side marker bulb replacement (Headlamp Type A,B) . . . . . . . . . . . . . . . . . . . . . . . . 7-78
• Position lamp / Day time running lamp (LED type) replacement (Headlamp Type B) . . . . . . . . . . . . . . . 7-79
• Headlamp (LED type) replacement (Headlamp Type C) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-79
• Front turn signal lamp bulb replacement . . . . . . . . . 7-79
• Front fog lamp bulb replacement . . . . . . . . . . . . . . . 7-80
• Side repeater lamp (LED type) bulb replacement . . 7-80
• Side repeater lamp (Bulb type) bulb replacement . . 7-80
• Stop and tail lamp/side marker (Bulb type) bulb replacement (Rear combination lamp Type A) . . . 7-81
• Tail lamp (inside) (Bulb type) bulb replacement (Rear combination lamp Type A) . . . . . . . . . . . . . . 7-82
• Stop and tail lamp (LED type) bulb replacement (Rear combination lamp Type B) . . . . . . . . . . . . . . 7-83
7
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Maintenance
87
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized Kia dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in coolantreservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission
fluid level.
Check manual transaxle operation, including clutch operation.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
WARNING- Hot coolant
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow
out under pressure.
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79
Maintenance
At least monthly:
Check the coolant level in theengine coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall) :
Check the radiator, heater and air conditioning hoses for leaks or
damage.
Check the windshield washer spray and wiper operation. Clean
the wiper blades with clean cloth
dampened with washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year :
Clean the body and door drainholes.
Lubricate the door hinges and check the hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Inspect and lubricate intelligent variable transmission linkage and
controls.
Clean the battery and terminals.
Check the brake fluid level.
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Maintenance
16
7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (for gasoline)
This gasoline powered vehicle is
equipped with a lifetime fuel filter that
is integrated with the fuel tank.
Regular maintenance or replace-
ment is not needed ; however, the
quality of fuel used may impact the
frequency of maintenance needed. If
there are any fuel related problems
like fuel flow restriction, surging, loss
of power, hard starting problem etc,
fuel filter inspection or replacement
may be needed.
The fuel filter be Inspected or
replaced by an authorized Kia dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized Kia dealer
replace any damaged or leaking
parts immediately.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap
should be inspected at the intervals
specified in the maintenance sched-
ule. Make sure that a new vapor hose
or fuel filler cap is installed correctly.
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719
Maintenance
Brake fluid
Check the brake fluid level in the
brake fluid reservoir. The level should
be between “MIN” and “MAX” marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 3 or DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever and
cables.
Brake discs, pads, calipers
and rotors
Check the pads and discs for exces-
sive wear and calipers for fluid leak-
age.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
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Maintenance
20
7
CHECKING FLUID LEVELS
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage. When checking engine oil, engine
coolant, brake fluid, and washer fluid,
always be sure to clean the area
around any filler plug, drain plug, or
dipstick before checking or draining
any lubricant or fluid. This is espe-
cially important in dusty or sandy
areas and when the vehicle is used
on unpaved roads. Cleaning the plug
and dipstick areas will prevent dirt
and grit from entering the engine and
other mechanisms that could be
damaged.
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721
Maintenance
ENGINE OIL
Checking the engine oil level
1. Be sure the vehicle is on levelground.
2. Start the engine and allow it to reach normal operating tempera-
ture.
3. Turn the engine off and wait for a few minutes (about 5 minutes) for
the oil to return to the oil pan.
4. Pull the dipstick out, wipe it clean, and reinsert it fully. 5. Pull the dipstick out again and
check the level. The level should
be between F and L.
If it is near or at L, add enough oil to
bring the level to F.Do not overfill.
Use a funnel to help prevent oil
from being spilled on engine com-
ponents.
Use only the specified engine oil. (Refer to “Recommended lubricantsand capacities” in chapter 8.)
CAUTION - Replacing
engine oil
Do not overfill the engine oil. Itmay damage the engine.
WARNING- Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may
be hot enough to burn you.
OBD078103L
■Nu 2.0L MPI Engine (Gasoline)
OBD078105L
■Nu 2.0L MPI Engine (Gasoline)
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723
Maintenance
ENGINE COOLANT
The high-pressure cooling system
has a reservoir filled with year round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year: at
the beginning of the winter season,
and before traveling to a colder cli-
mate.Checking the coolant level Turn the engine off and wait until itcools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the cool-
ing system.
When you are sure all the pressure
has been released, press down on
the cap, using a thick towel, and
continue turning counterclockwise
to remove it.
Even if the engine is not operating, do not remove the radiator cap or
the drain plug while the engine and
radiator are hot. Hot coolant and
steam may still blow out under
pressure, causing serious injury.
WARNING
Removing radiator
cap
Never attempt to remove the
radiator cap while the engine is
operating or hot. Doing so
might lead to cooling system
and engine damage and could
result in serious personal injury
from escaping hot coolant or
steam.
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Maintenance
24
7
Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between F and L marks on the side
of the coolant reservoir when the
engine is cool.
If the coolant level is low, add enough
specified coolant to provide protec-
tion against freezing and corrosion.
Bring the level to F, but do not over-
fill. If frequent additions are required,
see an authorized Kia dealer for a
cooling system inspection.
Recommended engine coolant
When adding coolant, use only
deionized water or soft water for
your vehicle and never mix hard
water in the coolant filled at the fac-
tory. An improper coolant mixture
can result in serious malfunction or
engine damage.
The engine in your vehicle has alu- minum engine parts and must be
protected by an ethylene-glycol
with phosphate based coolant to
prevent corrosion and freezing.
DO NOT USE alcohol or methanol coolant or mix them with the spec-
ified coolant.
Do not use a solution that contains more than 60% antifreeze or less
than 35% antifreeze. This would
reduce the effectiveness of the
solution.
✽ ✽ NOTICE
Make sure that the coolant cap is
properly closed after refilling the
coolant. Otherwise the engine could
overheat while driving.
WARNING- Cooling fan
Use caution when working near
the blade of the cooling fan. The
electric motor (cooling fan) is
controlled by engine coolant
temperature, refrigerant pres-
sure and vehicle speed. it may
sometimes operate even when
the engine is not running.
OBD078005
■Nu 2.0L MPI Engine (Gasoline)
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