cooling KIA STONIC 2018 User Guide

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(Continued)
•Working under the hood with theengine running is dangerous. It be‐comes even more dangerous whenyou wear jewelry or loose clothing.These can become entangled inmoving parts and result in injury.Therefore, if you must run the en‐gine while working under the hood,make certain that you remove alljewelry (especially rings, bracelets,watches, and necklaces) and allneckties, scarves, and similar looseclothing before getting near theengine or cooling fans.
CAUTION
•Do not put heavy objects or applyexcessive force on top of the en‐gine cover (if equipped) or fuel re‐lated parts.
•When you inspect the fuel system(fuel lines and fuel injection devi‐ces), contact a professional work‐shop. Kia recommends to visit anauthorized Kia dealer/service part‐ner.
(Continued)
(Continued)
•Do not drive long time with the en‐gine cover (if equipped) removed.
•When checking the engine room,do not go near fire.Fuel, washer fluid, etc. are flam‐mable oils that may cause fire.
•Before touching the battery, igni‐tion cables and electrical wiring,you should disconnect the battery"-" terminal. You may get an elec‐tric shock from the electric cur‐rent.
•When you remove the interior trimcover with a flat bed (-) driver, becareful not to damage the cover.
•Be careful when you replace andclean bulbs to avoid burns or elec‐trical shock.
Maintenance
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MAINTENANCE INTERVALS
Normal Maintenance Schedule - For Gasoline Engine [For Europe (Except Russia)]
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
MAINTENANCE ITEM
Fuel additives (Gasoline) *7
Add every 15,000 km (10,000 miles) or 12 months
Fuel lines, hoses and connections - - - I - - - I Fuel tank air filter - - - I - - - I
Vapor hose and fuel filler cap - - - I - - - IAir cleaner filter - I - R - I - R
Intercooler, in/out hose, air in‐ take hose Kappa 1.0L T-GDI I I I I I I I I
Exhaust system I I I I I I I I
Cooling system At first, Inspect 60,000 km (40,000 miles) or 48 months
after that, Inspect every 30,000 km (20,000 miles) or 24 months
Air conditioner compressor/refrigerant I I I I I I I I
Climate control air filter - R - R - R - R
Brake discs and pads I I I I I I I I
Brake drums and linings - I - I - I - I
Brake lines, hoses and connections I I I I I I I IBrake/clutch fluid I R I R I R I R

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Maintenance

Page 369 of 523

MAINTENANCE INTERVALS
Normal Maintenance Schedule - For Gasoline Engine [Except Europe (Including Russia)]
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
MAINTENANCE ITEM
Fuel lines, hoses and connections - - - I - - - I Fuel tank air filter For China I I R I I R I I
Except China - I - R - I - R
Vapor hose and fuel filler cap - - - I - - - I Air cleaner filter Except China, India, Middle East
I I R I I R I I
For China, India, Mid‐dle East R R R R R R R R
Intercooler, in/out hose, air intakehose Kappa 1.0L T-GDI I I I I I I I I
Exhaust system I I I I I I I I
Cooling system At first, Inspect 60,000 km (40,000 miles) or 48 months
after that, Inspect every 30,000 km (20,000 miles) or 24 months
Air conditioner compressor/refrigerant I I I I I I I I
Climate control air filter Except Australia and New Zealand
R R R R R R R R
For Australia and NewZealand I R I R I R I R


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Maintenance

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Normal Maintenance Schedule - For Diesel Engine [For Europe (Except Russia)] (continued)
MAINTENANCE INTERVALS
Normal Maintenance Schedule - For Diesel Engine [For Europe (Except Russia)]
Number of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,00020406080100120140160
Km×1,000306090120150180210240
MAINTENANCE ITEM
Engine oil and engine oil filter *1 ,*2 U-II 1.4L, U-II
1.6L R R R R R R R R
Coolant (Engine) *3
At first, Replace 210,000 km (140,000 miles) or 120 months
after that, Replace every 30,000 km (20,000 miles) or 24 months
Drive belts (Engine) *4
At first, Inspect 90,000 km (60,000 miles) or 48 months
after that, Inspect every 30,000 km (20,000 miles) or 24months
Automatic transaxle fluid - I - I - I - I Manual transaxle fluid *5
- I - I - I - I
Drive shaft and boots I I I I I I I IFuel filter cartridge (Diesel) *6
I R I R I R I R
Fuel lines, hoses and connections I I I I I I I I
Air cleaner filter I R I R I R I R
Exhaust system I I I I I I I I
Cooling system At first, Inspect 60,000 km (40,000 miles) or 48 months
after that, Inspect every 30,000 km (20,000 miles) or 24 months
Air conditioner compressor/refrigerant I I I I I I I I
Maintenance
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MAINTENANCE IN‐TERVALS
Normal Maintenance Schedule - For Diesel Engine [Except Europe (Including Russia)]
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
MAINTENANCE ITEM
Exhaust system - I - I - I - I
Cooling system At first, Inspect 60,000 km (40,000 miles) or 48 months
after that, Inspect every 30,000 km (20,000 miles) or 24 months
Air conditioner compressor/refrigerant I I I I I I I I
Climate control air filter Except Australia andNew Zealand
R R R R R R R R
For Australia and NewZealand I R I R I R I R
Brake discs and pads I I I I I I I I
Brake drums and linings - I - I - I - I
Brake lines, hoses and connections I I I I I I I I
Brake/clutch fluid I R I R I R I R
Parking brake - I - I - I - I
Steering gear rack, linkage and boots I I I I I I I I
Suspension ball joints I I I I I I I I
Tire (pressure & tread wear) I I I I I I I I
Battery condition I I I I I I I I

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Maintenance

Page 388 of 523

Vapor hose (for gasoline engine)
and fuel filler cap
The vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance schedule.
Make sure that a new vapor hose or
fuel filler cap is correctly replaced.
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evi‐
dence of heat and/or mechanical dam‐ age. Hard and brittle rubber, cracking,
tears, cuts, abrasions, and excessive
swelling indicate deterioration. Particu‐ lar attention should be paid to examine
those hose surfaces nearest to high
heat sources, such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or mov‐ ing component which might cause heat
damage or mechanical wear. Inspect all
hose connections, such as clamps and couplings, to make sure they are se‐
cure, and that no leaks are present. Ho‐
ses should be replaced immediately if there is any evidence of deterioration
or damage.
Air cleaner filter
Have the air cleaner filter replaced by a
professional workshop. Kia recom‐ mends to visit an authorized Kia dealer/
service partner.
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range.
WARNING
Do not disconnect and inspect sparkplugs when the engine is hot. Youmay burn yourself.
Valve clearance (for Kappa 1.0L
T-GDI engine)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessa‐ ry. In this case, have the system serv‐
iced by a professional workshop. Kia
recommends to visit an authorized Kia dealer/service partner.
Cooling system
Check the cooling system components,
such as the radiator, coolant reservoir, hoses and connections for leakage and
damage. Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid (if
equipped)
Inspect the manual transaxle fluid ac‐
cording to the maintenance schedule.
Automatic transaxle fluid (if
equipped)
Automatic transaxle fluid should not be
checked under normal usage conditions.
Have the automatic transmission fluid changed by a professional workshop
according to the maintenance schedule.
Kia recommends to visit an authorized Kia dealer/service partner.
NOTICE
Automatic transaxle fluid color is ba‐
sically red.
As the vehicle is driven, the auto‐
matic transaxle fluid will begin to
look darker. It is normal condition
and you should not judge the need
(Continued)
Maintenance
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Page 394 of 523

ENGINE COOLANT
The high-pressure cooling system has
a reservoir filled with year round anti‐
freeze coolant. The reservoir is filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, at the
beginning of the winter season, and be‐ fore traveling to a colder climate.
CAUTION
•When the engine overheats fromlow engine coolant, suddenly add‐ing engine coolant may causecracks in the engine. To preventdamage, add engine coolant slowlyin small quantities.
•Do not drive with no engine cool‐ant. It may cause water pump fail‐ure and engine seizure, etc.
Checking the coolant level
WARNING
Removing radiator cap
•Never attempt to remove the radi‐ator cap while the engine is oper‐ating or hot. Doing so might leadto cooling system and engine dam‐age. Also, hot coolant or steamcould cause serious personal in‐jury.
•Turn the engine off and wait untilit cools down. Use extreme carewhen removing the radiator cap.Wrap a thick towel around it, andturn it counterclockwise slowly tothe first stop. Step back while thepressure is released from the cool‐ing system.When you are sure all the pressurehas been released, press down onthe cap, using a thick towel, andcontinue turning counterclockwiseto remove it.
(Continued)
(Continued)
•Even if the engine is not operating,do not remove the radiator cap orthe drain plug while the engine andradiator are hot. Hot coolant andsteam may still blow out underpressure, causing serious injury.
WARNING
The electric motor (cool‐ing fan) is controlled byengine coolant tempera‐ture, refrigerant pressureand vehicle speed.
It may sometimes operate evenwhen the engine is not running. Useextreme caution when working nearthe blades of the cooling fan so thatyou are not injured by a rotating fanblades. As the engine coolant tem‐perature decreases, the electric mo‐tor will automatically shut off. Thisis a normal condition.
Maintenance
8-48

Page 395 of 523

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Check the condition and connections of
all cooling system hoses and heater ho‐ ses. Replace any swollen or deteriora‐
ted hoses.
The coolant level should be filled be‐
tween MAX and MIN (F and L) marks on the side of the coolant reservoir when
the engine is cool.
If the coolant level is low, add enough
distilled (deionized) or soft water. Bring the level to MAX (F), but do not overfill.
If frequent additions are required, have
the system inspected by a professional
workshop. Kia recommends to visit an authorized Kia dealer/service partner.
Recommended engine coolant
• When adding coolant, use only deion‐ ized water or soft water for your ve‐
hicle and never mix hard water in the
coolant filled at the factory. An im‐
proper coolant mixture can result in serious malfunction or engine dam‐
age.
• The engine in your vehicle has alumi‐ num engine parts and must be pro‐
tected by an ethylene-glycol with
phosphate based coolant to prevent corrosion and freezing.
• DO NOT USE alcohol or methanol coolant or mix them with the speci‐
fied coolant.
• Do not use a solution that contains more than 60% antifreeze or lessthan 35% antifreeze, which would re‐
duce the effectiveness of the solu‐
tion.
For mixture percentage, refer to the
following table.
AmbientTempera‐ture
Mixture Percentage(volume)
AntifreezeWater
-15°C (5°F) 35 65

8-49
8
Maintenance

Page 437 of 523

Engine room compartment fuse panel (Kappa 1.0L T-GDI Engine (Gasoline))
SymbolFuse ratingCircuit Protected
80A MDPS Unit
ALT150A Fuse - RR DEFOG, ABS1, ABS2, BLOWER
40A Rear Defogger Relay
140A ABS/ESC (Electronic Stability Control) Control
40A ABS/ESC (Electronic Stability Control) Control, Multipurpose Check Connector
40A Air Conditioner Blower Relay
10A Wiper Motor, Multifunction Switch, Wiper LO Relay
10A Cooling Fan Relay
10A Oxygen Sensor (Up), Oxygen Sensor (Down), RCV Control Solenoid Valve
15AECM (Engine Control Module), Oil Control Valve #1, #2, Purge Control Solenoid Valve, Air Condi‐
tioner Clutch Type ECV Relay
10A Head Lamp RH
10A Head Lamp LH
E315A ECM (Engine Control Module)
E415A ECM (Engine Control Module)


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Maintenance

Page 438 of 523

SymbolFuse ratingCircuit Protected
IGN
COIL20A Ignition Coil #1~#4
INJECTOR15A Fuel Pump Relay, ECM (Engine Control Module)
10A Back-Up Lamp Switch
40A Instrument Panel Junction Block
50A Instrument Panel Junction Block (Power Window Relay)
40A Ignition Switch, PDM Relay Box (IG2 Relay)
60A Cooling Fan Relay
30A Fuse - ENG E3, ENG E4, Main Relay
10A Air Conditioner Clutch Type ECV Relay
20A Head Lamp Relay
20A Head Lamp High Relay
FUEL
PUMP20A Fuel Pump Relay
15A Horn Relay, Burglar Alarm Horn Relay
AMS10A Battery Sensor
40A Instrument Panel Junction Block (Tail Lamp Relay)
40A Ignition Switch, PDM Relay Box (IG1 Relay, ACC Relay)
Maintenance
8-92

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