belt LAMBORGHINI GALLARDO 2009 Workshop Manual
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ V V H P E O \ R I W K H U H D U X S S H U W U D Q V Y H U V D O V X V S H Q V L R Q D U P K R X V L Q J VA.Tightening torque of nut 110
PDM 400501-018
$ V V H P E O \ R I W K H U H D U O R Z H U W U D Q V Y H U V D O V X V S H Q V L R Q D U P K R X V L Q J V A.Tightening torque of nut 120 ± 10
PDM 400501-020
7 L J K W H Q L Q J W K H Z D W H U S X P S F R Y H U
A. Tightening torque 10 ± 5%
EXCEL 079100991D
Tightening the alternator belt tightener A. Tightening torque 25 ± 5%
EXCEL 079100991D
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembly of passenger AIRBAG module
Once tightened, apply yellow paint to the nuts and bolts using the special marker
A. Tightening torque of screws 8 ± 8%
$ V V H P E O \ R I V W H H U L Q J F R O X P Q R Q V W H H U L Q J E R [
Once tightened, apply yellow paint to the nuts and bolts using the special marker
A. Tightening torque of screws 33
PDM 400422-019
) D V W H Q L Q J W K H V W H H U L Q J E R [ W R W K H F K D V V L V
A. Tightening torque of screws 47
PDM 400422-012
Assembling the seatbelts
Once tightened, apply yellow paint to the nuts and bolts using the special marker.
A. Tightening torque of screws 24.5 ± 5%
B. Tightening torque of screws 49 ± 5%
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7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
* ' L V D V V H P E O L Q J W K H % S L O O D U 3 U H O L P L Q D U \ R S H U D W L R Q V •
Disassemble the side member 3 R L Q W )
• Disassemble the seatbelt
' L V D V V H P E O L Q J W K H % S L O O D U
1. 5 H P R Y H W K H K D Q G O H $ ) L J W K D W R S H Q V W K H H Q J L Q H K R R G X V L Q J W K H P R X Q W L Q J V F U H Z W R E H G R Q H I R U W K H G U L Y H U
V L G H % S L O O D U R Q O \
2. 8 Q V F U H Z W K H P R X Q W L Q J V F U H Z % ) L J ) at the bottom of the B pillar ( & ) L J
3. 3 U L ] H X S W K H H G J H R I W K H % S L O O D U W R U H O H D V H W K H ¿ Q Q H G D Q F K R U ' ) L J V H F X U L Q J L W I U R P L W V K R X V L Q J D Q G W K H V O R W
( ( ) L J I U R P W K H J X L G H
$ O Z D \ V W D N H W K H X W P R V W F D U H Q R W W R G D P D J H W K H O H D W K H U X S K R O V W H U \ G X U L Q J G L V D V V H P E O \ S U R F H G X U H V
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
* $ V V H P E O L Q J W K H % S L O O D U
1.
Position the B pillar ( $ ) L J ) by inserting the slot ( % ) L J ) at the top of the pillar into the guide.
2. $ S S O \ S U H V V X U H R Q W R W K H % S L O O D U W R L Q V H U W W K H ¿ Q Q H G D Q F K R U & ) L J ) into the coupling.
3. Secure the B pillar at the bottom using the screw ( ' ) L J ).
4. Secure the handle that opens the engine hood ( ( ) L J ) to the B pillar using the mounting screw (to be done for
the passenger side B pillar only).
• Assemble the seatbelt .
• Assemble the side member 3 R L Q W ) .
$ O Z D \ V W D N H W K H X W P R V W F D U H Q R W W R G D P D J H W K H O H D W K H U X S K R O V W H U \ G X U L Q J D V V H P E O \ S U R F H G X U H V
Page 1175 of 1659
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B
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Safety
& $ 8 7 , 2 1
• $ L U E D J P R G X O H V P X V W D O Z D \ V E H S D F N H G L Q V W D O O H G V K L S S H G D Q G V W R U H G L Q F R P S O L D Q F H Z L W K W K H O D Z V L Q
effect.
• 7 K H U H P R Y D O W H V W L Q J D Q G U H S O D F H P H Q W R I D L U E D J P R G X O H V P X V W E H F D U U L H G R X W E \ T X D O L ¿ H G S H U V R Q Q H O
• ( D F K D L U E D J P X V W E H ( ; & / 8 6 , 9 ( / < X V H G R Q W K H Y H K L F O H I R U Z K L F K L W Z D V G H V L J Q H G D Q G F D O L E U D W H G
3 O D F H W K H H [ S O R G H G P R G X O H L Q W K H S D F N D J H R I W K H Q H Z R Q H D Q G V H Q G L W E D F N W R W K H P D Q X I D F W X U H U I R U disposal.
• ' R 1 2 7 X V H W H V W H U V W R F K H F N W K H D L U E D J P R G X O H ¶ V R S H U D W L R Q
• ' X U L Q J L Q V W D O O D W L R Q D O Z D \ V N H H S \ R X U Z R U N D U H D F O H D Q D Q G W L G \ $ O Z D \ V P D N H V X U H W K D W Q R R E M H F W R U
foreign material has gotten or can get inside or near the module.
• ' R 1 2 7 W R X F K P H W D O S D U W V G X U L Q J D L U E D J P R G X O H L Q V W D O O D W L R Q E H F D X V H V W D W L F F K D U J H V F R X O G F R P S U R P L V H
W K H D L U E D J P R G X O H ¶ V H O H F W U L F D O S D U W V
• 6 F U X S X O R X V O \ I R O O R Z W K H V D I H W \ L Q V W U X F W L R Q V G X U L Q J W K H L Q V W D O O D W L R Q R I D Q D L U E D J V \ V W H P : H D U S U R W H F W L Y H
J R J J O H V D Q G K H D W U H V L V W D Q W J O R Y H V
• $ O Z D \ V D U U D Q J H W K H P R G X O H V Z L W K W K H S O D V W L F F R Y H U I D F L Q J X S Z D U G V D Q G D Z D \ I U R P W K H E R G \ Z K L O H
handling.
• The same precautions used for front airbags apply to side airbags.
• ' R 1 2 7 S O D F H F R Y H U V R Q W K H V H D W V E H F D X V H W K H \ F R X O G F R P S U R P L V H W K H R S H U D W L R Q R I W K H V L G H
airbags.
Components (Fig.1)
A. Driver side airbag module
B. Passenger side airbag module
C. Seatbelt pretensioner
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
( 6 H D W E H O W U H W U D F W R U G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the B pillar (086803).
• Disassemble the seat (088203).
' L V D V V H P E O L Q J W K H U H W U D F W R U V1 . Disconnect the connector ( $ ) L J ) from the retractor ( % ) L J ).
2 . Disassemble the retractor, removing the screw that secures it at the bottom.
3 . Release the seatbelt guide ( & ) L J ), removing the screw ( ' ) L J ).
4 . Remove the screw ( ( ) L J ) securing the end of the seatbelts ( ) ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
( 6 H D W E H O W U H W U D F W R U D V V H P E O \ 1
. Secure the end of the seatbelts ( $ ) L J ) by means of the screw ( % ) L J ).
2 . Secure the seatbelt guide ( & ) L J ) using the screw ( ' ) L J ).
. Assemble the retractor, tightening the screw at the bottom.
4 . Connect the connector ( ( ) L J ) to the retractor ( ) ) L J ).
• Assemble the B pillar .
• Assemble the seat .
• Connect the LaRa-AS system and reset any error codes .
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
) $ V V H P E O L Q J W K H V H D W E H O W E X F N O H 1. Secure the seatbelt buckle ( $ ) L J 14) to the seat using the screw ( % ) L J 14) applying (loctite) 52A43 medium
thread sealant.
) L [ L Q J V F U H Z V W L J K W H Q L Q J W R U T X H D
2 . Connect the connection ( & ) L J 14).
• Assemble the seat .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7. Without extracting the rail from the motion bar ( % ) L J ), free the motor from the frame by unscrewing the bolt
( $ ) L J ).
8. Rotate the motor 90° ( ) L J ).
Important!
The adjustment motor contains a worm.
In order to not damage the adjustment motor’s mechanism, U R W D W H L W Z L W K W K H P R W L R Q E D U without forcing
the motor’s mechanism.
9. Extract the rail on the adjustment motor side ( & ) L J ).
10. Remove the adjustment motor from the motion bar ( ' ) L J ).
11. Disassemble the motion bar ( % ) L J ) from the rail on the seatbelt buckle side.
Page 1206 of 1659
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' & X V K L R Q V L G H V 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the seat from the passenger compartment.
• Remove the power seat control panel, if present.
• Remove the seat cushion padding.
' L V D V V H P E O L Q J W K H V L G H V 1. Remove the triangular guard on the seatbelt buckle side by unscrewing the screws ( $ ) L J ) that attach it to the
seat.
2. Disassemble the seatback from the seat by unscrewing the bolts ( % ) L J ) that secure it to the cushion frame.
Important!
After the seatback is disassembled, it will remain connected to the rest of the seat through the wiring harness.
Be careful not to damage it during these operations.