LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
•The CO content at the exhaust terminals, on the other hand, should be included in the range from 0.0 to 0.2%.
This procedure is used to check
Z K H W K H U W K H F D W D O \ W L F F R Q Y H U W H U V D U H Z R U N L Q J E X W F D Q Q R W G H P R Q V W U D W H W K H F R P S O H W H H I ¿ F L H Q F \ R I W K H G H Y L F H V • Check idle speed by means of LDAS 32, making sure that the self-adjusting system is working properly;
• Turn the engine off.
3 D \ W K H X W P R V W D W W H Q W L R Q W R H [ K D X V W V \ V W H P F R P S R Q H Q W V Z K L O H F K H F N L Q J D Q G D G M X V W L Q J W K H H Q J L Q H
L G O H V S H H G D Q G F K H F N L Q J W K H & 2 D Q G + & F R Q W H Q W V E H F D X V H W K H S D U W V P D \ E H Y H U \ K R W
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Fig.1
B
Fig.2
A
B
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& D W D O \ W L F F R Q Y H U W H U G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V •
Lift the vehicle on the car lift (000000).
• Disassemble the black plastic rear grille (081303).
• Disassemble the engine hood (082703).
• Disassemble the silencer safety grid (025103).
• Disassemble the spoiler above the silencer (082703).
• Disassemble the silencer guard (025103).
• Disassemble the two exhaust terminals (025103).
• Disassemble the four supports that secure the silencer to the chassis (025103).
• Free the two pipes from the catalytic converters that connect the silencer to the catalytic converters themselves,
removing the clamps (025103).
• Remove the four oxygen sensors (025303).
• Remove the two catalytic converter temperature sensors (025403).
& D W D O \ W L F F R Q Y H U W H U G L V D V V H P E O \
1. Disassemble the heat-proof panel ( A-Fig.1) under the right catalytic converter.
2. Free the catalytic converter from the rest of the engine unit by removing the clamps ( % ) L J ).
3. Extract the catalytic converter.
5 H S H D W W K H V D P H R S H U D W L R Q V I R U W K H O H I W F D W D O \ W L F F R Q Y H U W H U
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Fig.1
A
Fig.2
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A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& D W D O \ W L F F R Q Y H U W H U V D V V H P E O \
1.
Connect the right catalytic converter to the rest of the engine unit using the relative clamp ( $ ) L J ).
2. Assemble the heat-proof panel ( B-Fig.2) under the right catalytic converter.
5 H S H D W W K H V D P H R S H U D W L R Q V I R U W K H O H I W F D W D O \ W L F F R Q Y H U W H U
• Connect the two temperature sensors to the catalytic converters (025405).
• Connect the four oxygen sensors to the catalytic converters (025305).
• Connect the silencer to the catalytic converters using the provided pipes with clamps (025105).
• Assemble the silencer’s four supports onto the chassis (025105).
• Assemble the two exhaust terminals (025105).
• Assemble the silencer guard (025105).
• Assemble the rear hood located above the silencer.
• Assemble the silencer safety grid (025105).
• Assemble the engine hood (082705).
• Assemble the black plastic rear grille (081305).
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Fig.2
Fig.1
BA
C
E
D
D
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ L U ¿ O W H U F D U W U L G J H G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V •
Disassemble the engine hood support piston (082703).
• Disassemble the silencer safety grid (025103).
• Disassemble the side carbon bulkhead (081303).
$ L U ¿ O W H U F D U W U L G J H G L V D V V H P E O \
1. Release the air pipes ( A-Fig.1) from the engine, removing the clamps ( B-Fig.1) that hold them in place.
2. Unscrew the screws ( D-Fig.3 W K D W V H F X U H W K H ¿ O W H U E R [ F R Y H U C-Fig.3).
3. 5 H P R Y H W K H D L U ¿ O W H U F D U W U L G J H E-Fig.3).
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Fig.1 Fig.2
ED
B
A
C
C
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ L U ¿ O W H U F D U W U L G J H D V V H P E O \
1.
, Q V H U W W K H D L U ¿ O W H U F D U W U L G J H A-Fig.1).
2. 6 H F X U H W K H ¿ O W H U E R [ F R Y H U B-Fig.1 X V L Q J W K H S U R Y L G H G V F U H Z V C-Fig.1).
3. & R Q Q H F W W K H D L U S L S H V D-Fig.3 W R W K H H Q J L Q H X V L Q J W K H F O D P S V E-Fig.3).
• , Q V W D O O W K H V L G H F D U E R Q E X O N K H D G (081305).
• , Q V W D O O W K H V L O H Q F H U V D I H W \ J U L G (025105).
• , Q V W D O O W K H K R R G V X S S R U W S L V W R Q (082705).
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A
Fig.1
BCGF
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Clutch ) O \ Z K H H O
7 K H F O X W F K L V W K H G U \ V L Q J O H S O D W H W \ S H Z L W K À H [ L E O H F R X S O L Q J D Q G G L D S K U D J P V S U L Q J 7 K H P H F K D Q L V P L V W K H W K U X V W L Q J W \ S H
$ W K U X V W E H D U L Q J U H O H D V H V W K H F O X W F K Z L W K D Q K \ G U D X O L F F R Q W U R O E \ P H D Q V R I D G H Y L F H L Q V L G H W K H F O X W F K E H O O
Clutch assembly (Fig.1)
A. Flywheel
B. Clutch disk
C. 3 U H V V X U H S O D W H D V V H P E O \
D. & O X W F K V O H H Y H D Q G W K U X V W E H D U L Q J D V V H P E O \
E. & O X W F K S X P S
F. & O X W F K E O H H G H U
G. $ Q W L U R W D W L R Q E D U K R O G
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 \ S H ' U \ V L Q J O H S O D W H
* D V N H W R X W H U G L D P H W H U
* D V N H W L Q Q H U G L D P H W H U
& O X W F K G L V N W K L F N Q H V V Z L W K 1 O R D G
0 D [ G L V N Z H D U
7 K U X V W E H D U L Q J P D [ V W U R N H “
Flywheel
) O \ Z K H H O W K L F N Q H V V ·
0 D [ U H G X F W L R Q W K L F N Q H V V
6 X U I D F H U R X J K Q H V V 5 D
Clutch pump
3 L V W R Q E R U H
7 R W D O V W U R N H
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Clutch adjustment Adjust the brake pedal leaving a clearance of approx. 1 mm, then align the clutch pedal with the brake one.
Periodically bleed air off the clutch hydraulic circuit through the screw on the clutch bell.
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Fig.1
BA
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K L V V H F W L R Q G H V F U L E H V W K H I R O O R Z L Q J G L V D V V H P E O \ R S H U D W L R Q V
A. Clutch disassembly
B. Clutch thrust bearing disassembly
C. ' L V D V V H P E O L Q J W K H À \ Z K H H O
3 U H O L P L Q D U \ 2 S H U D W L R Q V • To reach the clutch, remove the engine (010003)- gearbox assembly (030103)from the car.
A. Clutch disassembly1. Unscrew the disk pusher socket screws ( A-Fig.1).
2. Disassemble the disk pusher ( B-Fig.1).
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Fig.3
'
(
F
Fig.2
C
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1. disconnect the clutch hydraulic pipe and close its end;
2. unscrew the anti-rotation bar hold and remove the clutch thrust bearing ( C-Fig.2). Be careful not to lose the
springs;
Check the clutch sleeve: if the working surface is damaged, unscrew the three fastening screws and replace
it. Replace the 3 underlying O-rings.
C. ' L V D V V H P E O L Q J W K H À \ Z K H H O
1. Free the bolts from the sheet metal guards ( ' ) L J ).
2. Unscrew the bolts ( ( ) L J ) and remove the sheet metal guards.
3. 5 H P R Y H W K H À \ Z K H H O F-Fig.3).