ECU LAND ROVER DISCOVERY 2002 Workshop Manual

DOORS
REPAIRS 76-1-5
Refit
1.Fit glass to frame.
2.Position frame to door and tighten bolts
securing front door frame to 10 Nm (7 lbf.ft) and
bolts securing rear door frame to 22 Nm (16
lbf.ft).
3.Secure regulator to glass with bolts and tighten
to 6 Nm (4.4 lbf.ft).
4.Fit inner and outer waist seal and secure with
clips.
5. Front door glass only: Fit exterior door mirror.

+ EXTERIOR FITTINGS, REPAIRS,
Mirror - exterior - electric.
6.Fit water shedder to door.
7.Fit door trim casing.

+ DOORS, REPAIRS, Trim casing -
front door.

+ DOORS, REPAIRS, Trim casing -
rear door.
Quarter light
$% 76.31.31
Remove
1.Remove rear door glass.

+ DOORS, REPAIRS, Glass - front or
rear door.
2.Remove 2 bolts securing quarter light glass to
frame.
3.Remove quarter light glass from frame.
Refit
1.Fit quarter light glass to frame.
2.Fit bolts securing quarter light glass to frame
and tighten to 10 Nm (7 lbf.ft).
3.Fit rear door glass.

+ DOORS, REPAIRS, Glass - front or
rear door.

DOORS
76-1-6 REPAIRS
Regulator and motor - front and rear
door glass
$% 76.31.45
Remove
1.Remove door trim casing.

+ DOORS, REPAIRS, Trim casing -
front door.

+ DOORS, REPAIRS, Trim casing -
rear door.
2.Carefully release water shedder from door.
3.Lower glass and remove 2 bolts securing door
glass to regulator.
4.Raise glass and secure with a suitable wedge.
5.Disconnect multiplug from glass lift motor.
6. Front door: Remove 6 bolts securing glass
regulator assembly to door.
7. Rear door: Remove 4 bolts securing glass
regulator assembly to door.
8.Manoeuvre regulator through access hole at
bottom of the door. 9.Remove 3 Torx screws securing glass lift
motor to regulator and remove motor.
Refit
1.Clean mating faces of regulator and motor.
2.Fit glass lift motor to regulator and tighten 3
Torx screws to 5 Nm (3.7 lbf.ft).
3.Position regulator in door. Fit bolts securing
regulator to door and tighten to 6 Nm (4.4
lbf.ft).
4.Connect multiplug to glass lift motor.
5.Remove wedge holding glass and position
glass to regulator.
6.Secure glass to regulator with bolts and tighten
to 6 Nm (4.4 lbf.ft).
7.Fit water shedder to door.
8.Fit door trim casing.

+ DOORS, REPAIRS, Trim casing -
front door.

+ DOORS, REPAIRS, Trim casing -
rear door.

DOORS
REPAIRS 76-1-7
Trim casing - front door
$% 76.34.01.99
Remove
1.Remove 2 screws securing hand rail to door.
2.Remove screw securing door handle
escutcheon to door.
3.Remove escutcheon.
4.Remove 4 screws securing pocket to door.
5.Carefully release 10 clips securing trim casing
to door. 6.If fitted, disconnect multiplug from upper door
speaker.
7.Disconnect multiplug from lower door speaker.
8.Remove trim casing from door.
Refit
1.Position trim casing to door and connect door
speaker multiplug(s).
2.Secure trim casing to door with clips.
3.Fit escutcheon to door handle and secure with
screw.
4.Fit hand rail to door and secure with screws.
5.Fit pocket to door and secure with screws.

DOORS
76-1-8 REPAIRS
Trim casing - rear door
$% 76.34.04.99
Remove
1.Remove screw securing door handle
escutcheon to door.
2.Disconnect multiplug from window switch.
3.Remove door handle escutcheon.
4.Remove 2 screws securing hand rail to door.
5.Carefully release 11 clips securing trim casing
to door.6.If fitted, disconnect multiplug from upper door
speaker.
7.Disconnect multiplug from lower door speaker.
8.Remove trim casing from door.
Refit
1.Position trim casing to door and connect door
speaker multiplug(s).
2.Secure trim casing to door with clips.
3.Fit hand rail to door and secure with screws.
4.Connect multiplug to window switch.
5.Fit escutcheon to door handle and secure with
screw.

DOORS
REPAIRS 76-1-9
Trim casing - tail door
$% 76.34.09.99
Remove
1.If fitted, remove tail door speaker.

+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - tail door.
2.Remove 2 bolts securing hand rail to tail door
and remove hand rail.
3.Remove screw securing door handle
escutcheon to door and remove escutcheon.
4.Carefully release 20 clips securing trim casing
to tail door.
5.Remove tail door trim casing.
Refit
1.Fit trim casing to tail door and secure with clips.
2.Fit escutcheon to door handle and secure with
screw.
3.Fit hand rail to tail door and secure with bolts
tightened to 10 Nm (7 lbf.ft).
4.If applicable, fit tail door speaker.

+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - tail door.
Latch and motor - front door
$% 76.37.12
Remove
1.Remove front door frame.

+ DOORS, REPAIRS, Glass - front or
rear door.
2.Release exterior handle control rod from latch.
3.Release and disconnect sill button lock rod
from latch.
4.Disconnect multiplug from motor.
5.Remove 3 Torx screws securing latch and
motor assembly to door.
6.Remove latch and motor assembly through
aperture in the lower section of the door.

DOORS
76-1-10 REPAIRS
7.Disconnect release cable from latch and
remove latch and motor assembly.
Refit
1.Connect release cable to latch.
2.Position latch and motor assembly to door. Fit
Torx screws securing latch to door and tighten
to 7 Nm (5.2 lbf.ft).
3.Connect multiplug to motor.
4.Connect exterior handle control rod to latch.
5.Connect sill button lock rod to latch.
6.Fit front door frame.

+ DOORS, REPAIRS, Glass - front or
rear door.
Latch and motor - rear door
$% 76.37.13
Remove
1.Remove rear door frame.

+ DOORS, REPAIRS, Glass - front or
rear door.
2.Release exterior handle control rod from latch.
3.Release sill button lock rod from door latch.
4.Disconnect multiplug from motor.
5.Remove 3 Torx screws securing latch and
motor assembly to door.
6.Remove latch and motor assembly through
lower aperture in door.

DOORS
REPAIRS 76-1-11
7.Open security flap on latch.
8.Disconnect release cable from latch.
Refit
1.Connect release cable to latch and close
security flap.
2.Position latch to door, fit Torx screws securing
latch to door and tighten to 7 Nm (5.2 lbf.ft).
3.Connect multiplug to motor.
4.Connect exterior handle control rod to latch.
5.Connect sill button lock rod to latch.
6.Fit rear door frame.

+ DOORS, REPAIRS, Glass - front or
rear door.
Latch and motor - tail door
$% 76.37.16
Remove
1.Remove tail door trim casing.

+ DOORS, REPAIRS, Trim casing - tail
door.
2.Carefully release water shedder from tail door.
3.Release and remove control rod from exterior
handle and latch.
4.Release and remove sill button lock rod.
5.Disconnect multiplug from motor.
6.Remove release cable from clip.
7.Remove 3 Torx screws securing latch and
motor assembly to door.
8.Remove door latch.
9.Disconnect release cable from latch.
Refit
1.Connect release cable to latch.
2.Position door latch and motor assembly, secure
with Torx screws and tighten to 7 Nm (5.2 lbf.ft).
3.Position control rod and connect to exterior
handle and latch.
4.Position sill button lock rod and connect to
latch.
5.Secure release cable in clip.
6.Connect multiplug to motor.
7.Fit water shedder to door.
8.Fit tail door trim casing.

+ DOORS, REPAIRS, Trim casing - tail
door.

DOORS
76-1-12 REPAIRS
Handle - exterior - rear door
$% 76.58.02
Remove
1.Remove rear door trim casing.

+ DOORS, REPAIRS, Trim casing -
rear door.
2.Carefully release water shedder from door.
3.Release control rod from latch.
4.Remove Torx bolt securing exterior handle to
door.
5.Remove exterior handle.
6.Remove control rod from exterior handle.
Refit
1.Fit control rod to exterior handle.
2.Position exterior handle and secure to door with
Torx bolt.
3.Connect control rod to latch.
4.Fit water shedder to door.
5.Fit rear door trim casing.

+ DOORS, REPAIRS, Trim casing -
rear door.
Handle - exterior - tail door
$% 76.58.05
Remove
1.Remove tail door trim casing.

+ DOORS, REPAIRS, Trim casing - tail
door.
2.Carefully release water shedder from door.
3.Remove control rod between exterior handle
and door latch.
4.Remove 2 nuts securing exterior handle to
door.
5.Remove exterior handle.
Refit
1.Position exterior handle to door. Fit nuts and
tighten to 7 Nm (5.2 lbf.ft).
2.Connect control rod to exterior handle and door
latch.
3.Fit water shedder to door.
4.Fit tail door trim casing.

+ DOORS, REPAIRS, Trim casing - tail
door.

DOORS
REPAIRS 76-1-13
Handle - exterior - front door
$% 76.58.07
Remove
1.Remove front door trim casing.

+ DOORS, REPAIRS, Trim casing -
front door.
2.Carefully release water shedder from door.
3.Release control rod from latch.
4.Remove Torx bolt securing exterior handle to
door.
5.Remove exterior handle.
6.Remove control rod from exterior handle.
Refit
1.Fit control rod to exterior handle.
2.Position exterior handle to door, fit Torx bolt
and tighten to 7 Nm. (5.2 lbf.ft).
3.Connect control rod to door latch.
4.Fit water shedder to door.
5.Fit front door trim casing.

+ DOORS, REPAIRS, Trim casing -
front door.

EXTERIOR FITTINGS
REPAIRS 76-2-1
EXTERIOR FITTINGS REPAIRS
Wing - front - up to 03MY
$% 76.10.24
Remove
1.Remove front repeater lamp.

+ LIGHTING, REPAIRS, Lamp - front
repeater.
2.Remove front wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - wheel arch - front.
3.Remove 5 screws securing wheel arch liner
extension to bumper valance and remove liner.
4.Remove side repeater lamp from wing,
disconnect multiplug and remove lamp.5.Remove bolt securing front of wing to bracket
on body.
6.Remove screw securing headlamp surround
panel to wing.
7.Remove nut securing wing to bracket on sill
finisher.