LEXUS ES300 2005 Repair Manual

INITIAL CALIBRATION OF COMPASS DURING PDS ± PD034-05 August 22, 2005
Page 2 of 3
1. Turn the ignition switch to the ªONº
position and check that the direction
(N, NE, E, SE, S, SW, W, NW)
appears on the compass display.
NOTE:
Pushing the ªCOMPº switch turns the
compass display ON or OFF.
2. Push the ªCOMPº switch for
approximately 3 seconds until the
zone number (1 ± 15) appears on the
display. Then push the switch to
select the number of the zone where
the vehicle is located.
See the map below for zone reference.
Hawaii: 5
Puerto Rico: 10
A. Samoa: 5
Guam: 8
Saipan: 8
Taiwan: 9
Korea: 10 North America
Compass
Calibration
Procedure

INITIAL CALIBRATION OF COMPASS DURING PDS ± PD034-05 August 22, 2005
Page 3 of 3
3. Check that the direction appears
several seconds after adjustment.
4. Start the engine and push the switch
for about 6 seconds until ªCº appears
on the display.
5. Drive the vehicle slowly at 5 mph
(8 km/h), or less, in a circle until the
direction is displayed. If there is not
enough space to drive in a circle,
drive around the block until the
direction is displayed.
After driving in 1 to 3 circles,
calibration is complete with the
direction shown on the display.
NOTE:
Do NOT perform calibration of the compass in a place where the Earth's magnetic
field is subject to interference by artificial magnetic fields (underground parking,
under a steel tower, between buildings, roof parking, near a railroad crossing, near
a large vehicle, etc.)
During calibration, do NOT operate electric systems (moon roof, power windows,
etc.) as they may interfere with the calibration. Compass
Calibration
Procedure
(Continued)

Lexus Supports ASE CertificationPage 1 of 1
Title:
INSTALLATION OF RUBBER BODY
PLUGS DURING PDS
Models:
'05 ± '06 ES 330
Technical Service
Information Bulletin
August 25, 2005
PD035-05
The ES 330 is equipped with front and rear torque box holes to tie down the vehicle
during transportation. Rubber body plugs need to be installed during Pre-Delivery
Service (PDS).
2005 ± 2006 model year ES 330 vehicles.
Four (4) rubber body plugs are included in the glove compartment at the assembly plant.
Install them into the two (2) front and two (2) rear torque box holes located under the
vehicle on both sides.
NOTE:
If the rubber body plugs are NOT securely installed, road (tire) noise will transfer to
the vehicle interior through the torque box holes and rust could occur inside the
torque boxes by water entry.
Front Torque Box Hole Rear Torque Box Hole
FrontFront
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRE-DELIVERY SERVICE
Introduction
Applicable
Vehicles
Installation
Procedure
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 2
Title:
FRONT LICENSE PLATE MOUNTING
BRACKET INSTALLATION
Models:
'05 ± '06 ES 330
Technical Service
Information Bulletin
August 25, 2005
PD036-05
The ES 330 front license plate mounting bracket and two self-tapping screws are
placed in the luggage compartment of the vehicle at the assembly plant. For states
that require a front license plate, install the bracket and bolts on the bumper cover
during Pre-Delivery Service (PDS) according to the following procedure.
2005 ± 2006 model year ES 330 vehicles.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
1. Aligning the holes ªAº of the mounting
bracket with the dimples on the front
bumper cover, mark the location of the
holes ªBº on the front bumper cover.
NOTE:
Holes ªAº are used for installation
of the mounting bracket to the
bumper cover.
Holes ªBº are used for installation
of the front license plate to the
mounting bracket.
2. Drill two relief holes with a diameter of
12 mm (0.47 in.) at the marks on the
front bumper cover to prevent the
license plate retaining bolt end from
contacting the cover.
NOTE:
Do not drill the dimples on the front
bumper cover.
PRE-DELIVERY SERVICE
Introduction
Applicable
Vehicles
Warranty
Information
Installation
Procedure
Mark and Drill Holes
Dimples
Mounting Bracket
AA B B

FRONT LICENSE PLATE MOUNTING BRACKET INSTALLATION ± PD036-05 August 25, 2005
Page 2 of 2
3. Install the mounting bracket to the
front bumper cover using the two
self-tapping screws.
4. Install the front license plate to the
mounting bracket using bolts of the
following dimensions:
Length: Less than 25 mm (0.98 in.)
Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.) Installation
Procedure
(Continued)
Tapping Screws

Lexus Supports ASE CertificationPage 1 of 2
Title:
FRONT EMERGENCY TOWING EYELET &
EYELET HOLE COVER
Models:
'05 ± '06 ES 330
Technical Service
Information Bulletin
August 26, 2005
PD037-05
The 2005 ± 2006 model year ES 330 is shipped with a front emergency towing eyelet.
Follow the procedure below to remove the eyelet and save for customer use.
2005 ± 2006 model year ES 330 vehicles.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
1. Remove the emergency towing
eyelet from the front bumper by
turning counterclockwise.
NOTE:
If it is hard to loosen the emergency
towing eyelet, use a steel bar.
PRE-DELIVERY SERVICE
Introduction
Applicable
Vehicles
Warranty
Information
Emergency Towing Eyelet
Installation
Procedure

FRONT EMERGENCY TOWING EYELET & EYELET HOLE COVER ± PD037-05 August 26, 2005
Page 2 of 2
2. Place the emergency towing
eyelet in the tool tray in the
luggage compartment.
3. Install the front towing eyelet hole
cover, which is stored in the glove
box, onto the front bumper as shown
in the illustration.Installation
Procedure
(Continued)

Lexus Supports ASE CertificationPage 1 of 1
Title:
VOLUME 4 INFORMATION
Models:
All Models
Technical Service
Information Bulletin
January 1, 1999
PG001±99
Lexus Technical Service Information Bulletins (TSIBs) continue to be one of the most
current sources of technical information available. To ensure complete access to this
reference source, use the following steps:
Volume Four will begin with 1999 Technical Service Information Bulletins.
Place this bulletin along with all 1999 TSIBs into the new binders received with this
bulletin.
Label this new binder ªVolume Fourª using the labels provided with the binder.
Additional copies of 1994 through 1999 TSIBs are available to all Lexus Dealerships
through the Non±Parts System (MDC NPM System) by using the following Part
Number designation:
00216EG00199
TSB Part Number Prefix
TSB Chapter Code
Chapter Code Sequence Number
Year
±±
MATERIAL DESCRIPTIONPART NUMBER
1999 TSIB Binder complete with all bulletins issued to dateVOL4
New TSIB Binder and tabs only00216±00001
PRODUCT GENERAL INFORMATION
Introduction
Related TSIB
Part Numbers

Lexus Supports ASE CertificationPage 1 of 2
Title:
REPLACEMENT CERTIFICATION LABELS
Models:
All Models
Technical Service
Information Bulletin
January 18, 2002
PG002-02
TSB UPDATE NOTICE:
The information contained in this TSIB updates PG015±01 dated May 4, 2001.
Revised text is red
and underlined. The changes will take place February 1, 2002.
Replacement Certification Labels (vinyl label affixed to driver's door or door post)
may be available from Lexus providing the request meets one of the criteria
listed below.
MFD.BY:TOYOTA MOTOR CORPORATION DATE 10/01
GVWR: 2247KG (3040LB)
GAWR: FRT 1379KG (3040LB) WITH P225/70R16 TIRES
16X6 1/2JJ RIMS AT 210 KPA (30PSI) COLD
RR 1153KG (2540LB) WITH P225/70R16 TIRES.
16X6 1/2JJ RIMS AT 210 KPA (30PSI) COLD
THIS VEHICLE CONFORMS TO ALL APPLICABLE
FEDERAL MOTOR VEHICLE SAFETY, BUMPER, AND
THEFT PREVENTION STANDARDS IN EFFECT ON
THE DATE OF MANUFACTURE SHOWN ABOVE.
JT0XX00X0X0000000 MPV MCU10L±AWPGKA
C/TR 8P4/LB00
A/TM ±01A/
U140E
MADE IN JAPAN
NO. 736
Certification Label Location
All Lexus vehicles.
1. The vehicle is in an accident and the label is damaged or is attached to a part that will
be replaced during the repair.
NOTE:
Processing a new label
will be delayed significantly if the original certification label
is not available.
A replacement label MAY NOT be available if the vehicle is more than 5 years old
and the old label does not accompany this request.
2. The label is stolen.
To request a replacement label, complete a copy of the form on the back of this bulletin.
Your dealer parts account will be billed $25.00
for each replacement of a damaged or
stolen label.
NOTE:
All replacement labels for damaged and/or stolen vehicles are subject to approval by
the Technical Compliance Department. If you have any specific questions, contact
(310) 468±3390.
OP CODEDESCRIPTIONTIMEOPNT1T2
N/ANot Applicable to Warranty ±±±±
PRODUCT GENERAL INFORMATION
Introduction
Applicable
Vehicles
Certification
Label Criteria
Procurement
Procedure
Warranty
Information

DEALER CODE:
DEALER NAME:
ADDRESS:STREET
ADDRESS
CITY,
STATE,
ZIP
CODE
TELEPHONE:AREA
CODE,
TELEPHONE
NUMBER
CONTACT:FIRST
NAME,
LAST
NAME
REASON FOR REPLACEMENT
ACCIDENT DAMAGE
STOLEN
OTHER
REASON/EXPLANATION
PLEASE PROVIDE CORRECT VIN
APPLICATION FOR REPLACEMENT CERTIFICATION LABEL
ATTACH ORIGINAL LABEL HERE
DEALER INFORMATION
NOTE:
Original label MUST accompany this application or order will be significantly delayed.
MAIL (DO NOT FA X) THE COMPLETED REQUEST FORM WITH THE OLD LABEL TO:
TOYOTA MOTOR SALES, U.S.A. INC.
TECHNICAL COMPLIANCE DEPARTMENT, S207
19001 S. WESTERN AVENUE
TORRANCE, CA 90509±2991
( )
MFD.BY:TOYOTA MOTOR CORPORATION DATE 10/01
GVWR: 2247KG (3040LB)
GAWR: FRT 1379KG (3040LB) WITH P225/70R16 TIRES
16X6 1/2JJ RIMS AT 210 KPA (30PSI) COLD
RR 1153KG (2540LB) WITH P225/70R16 TIRES.
16X6 1/2JJ RIMS AT 210 KPA (30PSI) COLD
THIS VEHICLE CONFORMS TO ALL APPLICABLE
FEDERAL MOTOR VEHICLE SAFETY, BUMPER, AND
THEFT PREVENTION STANDARDS IN EFFECT ON
THE DATE OF MANUFACTURE SHOWN ABOVE.
JT0XX00X0X0000000 MPV MCU10L±AWPGKA
C/TR 8P4/LB00
A/TM ±01A/
U140E
MADE IN JAPAN
NO. 736