MAZDA 323 1989 Factory Repair Manual

DASHBOARD S
1, Rear ashtray (Without passive IO. Combination switch 18. Glove box lid
shoulder belt) Removal / Installation 19. Lower panel (R.H.)
2. Rear console ,..,,.,......,,.,.,....... Section T 20. Front ashtray
3. Front console 11. Center upper hole cover 21. Lower panel (Center)
4. Control box center cover 12. Upper garnish
22. Glove box cover
(With small front console) 13. Side panel 23. Dash board
5. Side walls 14. Hood release knob Removal Note . . page S-95
6. Undercover 15. Lower panel (L.H.) Installation Note page S-96
7. Steering column 16. Meter hood 24. Pipe frame (Lower)
Removal / Installation 17. Instrument cluster 25. Pipe frame (Upper)
. . . . . . . . ...*. . . . . ..n..... Section N Removal I Installation
1 suosx-017
8. Key cylinder set ring
9. Column cover
JOINT BOX
. . . . . . . . . . . . . . . . . . . . . . . . . . Section T
Removal Note
Dashboard
1, Remove the control wires of the heater unit and blower unit.
2. Disconnect the necessary harness connectors.
s-95

S DASHBOARD
03UOSX-182
03uosx-18 '3
Installation Note
Dashboard
After installing the dashboard, adjust the control wires of the
heater and blower units.
Mode control wire
1. Set the control lever to the position shown.
2. Set the mode control link to the extreme stop position.
Install the wire loop onto the link.
3. Clamp the wire into position with the clip.
Caution
l Move the Mode lever to verify that it moves the full
stroke between DEF and VENT.
Ret-Fresh selector control wire
1. Set the control lever to the position shown.
2. Set the air-mix control link to the extreme stop position.
Install the wire loop onto the link.
3. Clamp the wire into position with the clip.
Caution
l Move the Ret-Fresh lever to verify that it moves the
full stroke between REC and FRESH.
Temperature control
Temperature control wire
1. Set the control lever to the position shown.
2. Set the temperature control link to the extreme stop posi-
tion. Install the wire loop onto the link.
3. Clamp the wire into position with the clip.
Caution
l Move the Temperature control lever to verify that
it moves the full stroke between HOT and COLD.
S-96

TRIM
TRIM
COMPONENTS
Removal / Installation
1, Remove in the order shown in the figure.
2. install in the reverse order of removal.
Note (PROTEGE)
l Remove the front seat belt upper anchor for removal of the B-pillar upper trim.
(Refer to page S-100.)
l Remove the rear seat side cushion (or seat back) and the rear seat belt upper anchor for removal
of the C-pillar trim. (Refer to pages S-l 01, 111.)
l Remove the high-mount stopllght (Interior mounted ) for removal of the rear package trlm.
(Refer to Section T.)
PROTEGe
WITH PASSIVE SHOULDER BELT
Q
8
I I
, -- ,, , ,--.
*.I r---i ‘Y’ L--d I ST
I
1RI insx-ni
1. Front side trim
2. Scuff plate
3. A-pillar trim
4. B-pillar lower trim
5. B-pillar upper trim
(Without passive shoulder
belt) 6. Front door trim 8. Rear header trim
Removal I Installation 9. C-pillar trim
. . . . . . . . . . . . . . . . . . . . . . . page S-l 1 10. Rear package trim
7. Rear door trim 11. Rear package edge trim
Removal / Installation 12. Trunk end trim
,.,.................... page S-l 7 13. Trunk side trim
s-97

S TRIM
Note (Hatchback)
l Remove the front seat belt upper anchor for removal of the B-pillar upper trim.
(Refer to page S-100.)
l Remove the rear seat belt upper anchor and the quarter window lock for removal of the C-
pillar trim. (Refer to pages S-62, 101.)
l Remove the rear seat cushion for removal of the quarter trim. (Refer to page S-112.)
* Disconnect the negative battery cable for removal of the rear hatch lower trim. (With luggage
compartment lamp.)
iATCHBACK
'. .' LA I i-i I / '.
1. Front side trim 7. Quarter trim
2. Scuff plate 8. B-pillar upper trim
3. Front door trim (Without passive shoulder belt)
Removal I Installation . . . . . . . . . . page S-l 0 9. A-pillar trim
4. Trunk end trim 10. Rear header trim
5. Trunk side cover 11. C-pillar trim
6. Trunk side trim 12. Rear hatch lower trim
S-98

FLOORMAT S
FLOORMAT
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. To remove the floormat, first remove:
a. Front seats and rear seat cushion. (Refer to pages S-l 10, 111, 112.)
b. Scuff plates and front side trim. (Refer to pages S-97, 98.)
c. B-pillar lower trim (PROTEGE) or quarter trim (Hatchback). (Refer to pages S-97, 98.)
d. Front seat belt lower anchor (hatchback with standard shoulder belt). (Refer to page S-100.)
e. Front seat belt buckles (standard shoulder belt models). (Refer to page S-100.)
f. Rear and front consoles. (Refer to page S-94.)
g. Passive shoulder belt retractor (passive shoulder belt models). (Refer to page S-108.)
h. Passive shoulder belt control unit (passive shoulder belt models). (Refer to page S-108.)
3 Remove the remaining parts in the order shown in the figure.
4 Install in the reverse order of removal.
1. Belt cover
2. Hole cover (With passive shoulder belt) 3. Floormat
s-99

S SEAT BELT
SEAT BELT
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable before removal of the passive shoulder belt and driver side front
seat belt buckle.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal.
Caution
l Do not disassemble the buckle or retractor assembly.
Note
l Refer to PASSIVE SHOULDER BELT SYSTEM; page S-108 for removal/installation of the pas-
sive shoulder belt.
FRONT (STANDARD)
38-78 (3.9-8.0, 2
N.m (m-kg, ft-lb
)
13uosx-02 ‘0
1. Scuff plate 4. Front seat belt
Removal / Installation . . . . . . . . . pages S- 97, 98 Inspection . . . . . . . . . . . ,. . . ,. . . . . . . . . . . . . . . . page S-l 02
2. B-pillar lower trim (PROTEGE) 5. Buckle
Removal / Installation . . . . . . . . . . page S- 97 Inspection (Buckle switch) . . . . . . . . page S-102 -
3. Quarter trim (Hatchback)
Removal I Installation . . . . . . . . . . page S- 98
S-l 00

SEAT BELT
38-78 (3.9-8.0, 28-58)
IEAR
PROTEGt
38-78 (3.9-8.0, 2848)
HATCHBACK
38-78 (3.9-8.0, 28-58)
N.m (m-kg, fl-lb)
13uosx-0:
PROTEGC Hatchback
1. Rear seat cushion
Removal I Installation . . . . . . . . . . . . . . . . page S-l 11
2. High-mount stoplight (Interior mounted)
Removal I Installation ..,.................. Section T
3. Rear package trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 97
4. Rear seat belt
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-102 5. Rear seat cushion
Removal / Installation . . . . . . . . . . . . . . . . page S-l 12
6. Trunk end trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
7. Trunk side cover
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
8. Trunk side trim
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
9. Rear seat belt inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-l 02
s-1 01

S SEAT BELT
a
(U.S.)
b a
wuosx-I 9 1
SEAT BELT
Inspection
Emergency lock retractor
1. Verify that the belt can be pulled out smoothly and that it
moves smoothly when worn.
2. Verify that the retractor locks when quickly pulling the belt. --
3. Remove the retractor.
4. Hold the retractor at the same angle as when it was installed.
5. Slowly incline the retractor while pulling out the belt.
6. Verify that the retractor locks at an inclination of
approx.
30 degrees.
Webbing
Inspect the webbing for scars, tears, and wear and for defor-
mation of the fittings.
BUCKLE SWITCH (Driver side buckle)
Inspection
1. Disconnect the buckle switch connector.
2. Check for continuity between terminals with an ohmmeter.
Terminal Rnlt cnnditinn - a b
--I
I_.. --. .-...-.
Unfastened 0 0
Fastened
O--O: Indicates continuity
S-l 02

PASSIVE SHOULDER BELT SYSTEM S
PASSIVE SHOULDER BELT SYSTEM
STRLICTURAL VIEW
--
1, Passive shoulder belt control unit
Removal / Installation . . . . . . . . . . . . . . . . page S-l 08
2. Passive shoulder belt retractor
Removal / Installation . . . . . . . . . . . . . . . . page S-l 08
a. Warning switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page S-l 07
3. Lap belt
Inspection (Retractor) .,.............. page S-l 02 4. Passive shoulder belt
Removal / Installation . . . . page S-l 08
b. Passive shoulder belt motor
Inspection . . . . . . ,,......... page S-l 06
c. Limit switch (Front)
Inspection ,........,.,..... page S-l 07
d. Limit switch (Rear)
Inspection . . . . ,...,.,.... . . page S-l 07
5. Door catch switch (In door lock assembly)
Removal / Installation . . . . pages S-l 3, 14
Inspection . . . . . . . . . . . . . . . . . . . . . page S-l 07
S-l 03

S PASSIVE SHOULDER BELT SYSTEM
TROUBLESHOOTING GUIDE
Circuit Diagram
-
03UOSX-193