level 2 MAZDA MODEL MX-30 EV 2022 Service Manual

NOTE
The tire sealant cannot be reused.
Purchase new tire sealant at an
Authorized Mazda Dealer.
The emergency flat tire repair kit
cannot be used in the following
cases.
Consult an Authorized Mazda
Dealer.
The period of eff ective use for the
tire sealant has expired. (The
period of eff ectiveness is indicated
on the bottle label.)
The tear or puncture exceeds
about 4 mm (0.16 in).
The damage has occurred to an
area of the tire other than the
tread.
The vehicle has been driven with
nearly no air remaining in the tire.
The tire has come o ff the wheel
rim.
Damage to the wheel rim has
occurred.
The tire has 2 or more punctures.
▼ Using the Emergency Flat Tire
Repair Kit
1. Park on a level surface o
ff the
right-of-way and set the parking
brake.
2. Shift the selector lever to the P position and switch the power
switch to OFF.
3. Turn on the hazard warning flasher.
4. Unload passengers and luggage,
and remove the emergency flat tire
repair kit.

5. Shake the sealant bottle to mix the contents. Then extend the injection
hose.

1. Injection hose
CAUTION
Do not shake the bottle excessively.
Otherwise, the sealant could spray
out of the injection hose, and if the
sealant contacts clothing or other
objects, you may not be able to
remove it.
NOTE
The sealant hardens easily and
injecting it will be di fficult under
cold weather conditions (0 °C
(32 °F) or below). Warm the
sealant inside the vehicle to
facilitate injection.
If Trouble Arises
Flat Tire
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Keep all flames and sparks away from open
lead-acid battery cells because
hydrogen gas is produced from open le ad-acid battery cells while charging the
lead-acid battery or adding lead-acid battery fluid:
Flames and sparks near open lead-acid ba ttery cells are dangerous. Hydrogen gas,
produced during normal lead-acid battery operation, could ignite and cause the
lead-acid battery to explode. An explodin g lead-acid battery can cause serious burns
and injuries. Keep all fl ames including cigarettes and sparks away from open
lead-acid battery cells.
Do not jump-start a frozen lead-acid battery or one with a low fluid level:
Jump-starting a frozen lead-acid battery or one with a low fluid level is dangerous. It
may rupture or explode, causing serious injury.
Connect the negative cable to a good ground point away from the lead-acid
battery:
Connecting the end of the second jumper ca ble to the negative (–) terminal of the
depleted lead-acid battery is dangerous.
A spark could cause the gas around the lead-acid battery to explode and injure
someone.
Route the jumper cables away from parts that will be moving:
Connecting a jumper cable near or to moving part (cooling fans) is dangerous. The
cable could get caught when the EV system starts and cause serious injury.
CAUTION
 Connect the booster cables with extreme care.
 Do not jump-start the vehicle with the charging cable connected to your vehicle.
Otherwise, the vehicle could be damaged.
 Do not use your vehicle as a booster vehicle.
NOTE
If your lead-acid battery is depleted, make sure that the booster vehicle's battery is
a lead-acid battery.
1. Move the booster vehicle so that its lead-acid battery is as close as possible to your vehicle's lead-acid battery.
2. Make sure that the power switch is switched OFF.
If Trouble Arises
Depleted Lead-acid Battery
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If a Warning Light TurnsOn or Flashes
▼If a Warning Light Turns On or
Flashes
If any warning light turns on/
flashes,
take appropriate action for each light.
There is no problem if the light turns
o ff, however if the light does not turn
o ff or turns
on/flashes again, consult
an Authorized Mazda Dealer.
WARNING
If the warning light/indicator light
turns on or flashes, park the vehicle in
a safe place immediately and take
appropriate measures.
Continuing to drive the vehicle while
ignoring the illumination/ flashing of
the warning light/indicator light is
dangerous because a problem may
occur to a vehicle system, or it could
lead to an accident.
The details for some warnings can be
viewed on the center display or
multi-information display in the
instrument cluster.
Center display
1. Select “Information” on the home
screen.
2. Select “Vehicle Status Monitor”.
3. Select the applicable warning to view the warning details.
Multi-information display
1. Press the INFO switch on the steering switch to display the
warning indication screen.
Refer to Multi-information Display
on page 4-11.
▼Brake System Warning Indication/
Warning Light
This warning has the following
functions:
Warning light inspection
For an operation check, make sure that
the light turns on when the power
switch is switched on and turns o
ff a
few seconds later, or when the EV
system is started.
When the light turns on
If the brake system warning light
remains illuminated the brake fluid
may be low or there could be a
problem with the brake system. Park
the vehicle in a safe place immediately
and contact an Authorized Mazda
Dealer.
Refer to Inspecting Brake Fluid Level on
page 6-12.
WARNING
Do not drive with the brake system
warning light illuminated. Contact an
Authorized Mazda Dealer to have the
brakes inspected as soon as possible:
Driving with the brake system warning
light illuminated is dangerous. It
indicates that your brakes may not
work at all or that they could
completely fail at any time. If this light
remains illuminated, after checking
that the parking brake is fully released,
have the brakes inspected
immediately.
If Trouble Arises
Warning/Indicator Lights and Warning Sounds
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“High Voltage Battery Is Urgently Low
Charge Battery Immediately”
displays/flashing
The indication displays when the
remaining high voltage battery power
is 0.
“High Voltage Battery Is Depleted
Vehicle Cannot Be Driven Until
Battery Is Charged”
displays/flashing
The indication/light displays/ flashes
when the remaining high voltage
battery power is 0 and the vehicle
cannot be driven.
▼ Charging System Warning
Indication/Warning Light
The indication/light displays/turns on
if the charging system has a problem.
Have your vehicle inspected by an
Authorized Mazda Dealer as soon as
possible. Otherwise, the charging
system may not charge the battery.
▼Output Restriction Warning
Indication/Warning Light
“Acceleration Limited” displays/turns
on
The indication/light displays/turns on
under the following conditions. The
vehicle speed may not increase even if
the accelerator pedal is depressed
because the motor output is restricted.
EV system is protected from
overheating
High voltage battery level is lowHigh voltage battery temperature is
low
“Acceleration Limited” displays/
fl ashing
If the vehicle continues to be driven
with the output restriction warning
indication/warning light turned on,
the output restriction warning light
flashes.
The vehicle speed may not increase
even if the accelerator pedal is
depressed because the motor output is
further restricted compared to the
condition in which the output
restriction warning light turns on.
“Excessive EV System Temp.
Acceleration Limited Avoid Moving at
Very Low Speeds. Depress Brake
When Not Moving” displays/turns on
When the vehicle is stopped on an
upslope or the vehicle is driven at low
speed on an upslope with the selector
lever in the D or R position, the
indication/light may display/turn on.
If necessary, park the vehicle in a safe
place and let the EV system cool down
because the output is restricted until
the EV system returns to the normal
temperature.
WARNING
When the output restriction warning
indication/warning light displays/
turns on or flashes, check the safety of
the surroundings:
The motor output decreases and the
vehicle speed decreases resulting in an
accident. If the vehicle cannot be
driven safety, stop the vehicle in a safe
place.
If Trouble Arises
Warning/Indicator Lights and Warning Sounds
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▼Seat Belt Warning Light (Rear seat)
(Red)
If the rear seat belts are not fastened
while the power switch is switched
ON , the driver and the passenger are
alerted by the warning light.
The warning light operates even if there
is no passenger on the rear seat.
NOTE
If a rear seat belt is not fastened by a
certain period of time after the EV
system has been started, the warning
light turns o
ff.
Action to be taken
Fasten the seat belts.
▼ Low Washer Fluid Level Warning
Indication/Warning Light*
This warning light indicates that little
washer
fluid remains.
Action to be taken
Add washer fluid (page 6-13).
▼ Door-Ajar/Liftgate-Ajar Warning
Indication/Warning Light
The light turns on if any door/liftgate is
not closed securely.
Action to be taken
Close the door/liftgate securely.
▼ Tire Pressure Monitoring System
(TPMS) Warning Indication/
Warning Light (Turns on)
If a tire pressure decreases below the
speci
fied air pressure, the TPMS
warning light turns on.
At the same time, a message and the
tire pressure of each tire are displayed
on the multi-information display
alternately. In addition, the tire (s) with
low air pressure is displayed in yellow.
WARNING
Do not drive the vehicle at high
speeds if the TPMS warning light turns
on or flashes:
Driving the vehicle at high speeds
while the TPMS warning light is turned
on or flashing is dangerous because
the brake performance and the
steering wheel operability will be
reduced. If the vehicle is driven at high
speeds or the brakes are suddenly
applied, it could lead to an accident.
Gradually apply the brakes to lower the
vehicle's speed.
If Trouble Arises
Warning/Indicator Lights and Warning Sounds
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Display*1*2ContentAction to be taken
Anti Roll Away Engaged.
Move Gear Selector Lev-
er into Park This message is indicated when the
AUTO P (parking lock) function oper-
ates.
Shift the selector lever to the P posi-
tion.
Move Gear Selector Lev-
er into Park to Start Ve-
hicle This message is indicated when the
power switch is switched ON while
the shift position is diff
erent from the
selector lever position. Shift the selector lever to the P posi-
tion.
Vehicle Will Not Shift
While Accelerator Pedal
Is Depressed This message is indicated when the
accelerator pedal is depressed with
the selector lever in the N position.
Release your foot from the accelera-
tor pedal.
Selector Position Ignor-
ed. Depress Brake Pedal
for Shift Selection This message is indicated when the
selector lever is shifted from the N
position to the D or R position with
the brake pedal not depressed.
Depress the brake pedal.
Ve h i c l e i n N e u t ra l This message is displayed when in
neutral hold mode (automatic car
wash mode). The vehicle is in neutral hold mode
(automatic car wash mode). If neces-
sary, cancel neutral hold mode (auto-
matic car wash mode).
Refer to Selector Lever Operation on
page 4-28.
Vehicle in Neutral. Move
Gear Selector Lever into
Neutral This message is indicated if the selec-
tor lever is shifted to the D or R posi-
tion while neutral hold mode (auto-
matic car wash mode) is operating.
Shift the selector lever to the N posi-
tion.
Disconnect Charger to
Start Vehicle This message is indicated when the
EV system is started while the charge
connector is connected. When starting the EV system, discon-
nect the charge connector.
EV Charger Connected.
Vehicle Cannot Be Driv-
en This message is indicated when the
charge connector is connected while
the EV system is operating.
When charging , switch the power
switch OFF.
Battery Heater Will Re-
duce High Voltage Bat-
tery Level Connect to EV
Charger To Avoid High
Voltage Battery Drain This message is indicated when the
EV system is started after the battery
heater has operated while the charge
connector is not connected.
Check the remaining distance-to-full
discharge. Perform charging if neces-
sary.
Battery Heating Incom-
plete Due to High Volt-
age Battery Level Con-
nect to EV Charger To
Avoid High Voltage Bat-
tery Drain This message is displayed when the
EV system is started after the battery
heater stops automatically.
If the battery heater operates while
the vehicle is parked, connect the
charge connector.
If Trouble Arises
Warning/Indicator Lights and Warning Sounds
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Uniform Tire Quality
Grading System (UTQGS)
▼ Uniform Tire Quality Grading
System (UTQGS)
This information relates to the tire
grading system developed by the U.S.
National Highway
Traffic Safety
Administration for grading tires by
tread wear, traction, and temperature
performance.
▼ Trea d Wea r
The tread wear grade is a comparative
rating based on the wear rate of the
tire when tested under controlled
conditions on a speci
fied government
test course.
For example, a tire graded 150 would
wear one-and-a-half times as well on
the government course as a tire graded
100.

The relative performance of tires
depends upon the actual conditions of
their use, however, and may depart
signi ficantly from the norm because of
variations in driving habits, service
practices and di fferences in road
characteristics and climate.
▼ Traction-AA, A, B, C
The traction grades, from highest to
lowest, are AA, A, B, and C. These
grades represent the tire's ability to
stop on wet pavement as measured
under controlled conditions on
speci
fied government test surfaces of
asphalt and concrete. A tire marked C
may have poor traction performance.
WARNING
The traction grade assigned to this tire
is based on braking (straight ahead)
traction tests and does not include
acceleration cornering (turning),
hydroplaning , or peak traction
characteristics.
▼ Temperature-A, B, C
The temperature grades A (the
highest), B, and C, represent the tire's
resistance to the generation of heat
and its ability to dissipate heat when
tested under controlled conditions on
a specified indoor laboratory test
wheel.
Sustained high temperature can cause
the material of the tire to degenerate
and reduce tire life, and excessive
temperatures can lead to sudden tire
failure.

Grade C corresponds to a level of
performance which all passenger
vehicle tires must meet under the
Federal Motor Vehicle Safety Standard
No. 109. Grades B and A represent
higher levels of performance on the
laboratory test wheel than the
minimum required by law.
Customer Information and Reporting Safety Defects
Uniform Tire Quality Grading System (UTQGS)
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road when it's mounted on the
vehicle.

Seating capacity means the total
allowable number of vehicle
occupants. Seating capacity is
described on the tire label.

Production options weight is the
combination weight of installed regular
production options weighing over 2.3
kilograms in excess of the standard
items which they replace, and not
previously considered in the curb
weight or accessor y weight, including
heavy duty brakes, ride levelers, roof
rack, heavy duty battery, and special
trim.

Rim is the metal support (wheel) for a
tire or a tire and tube assembly upon
which the tire beads are seated.Tire Maintenance
▼ Tire Maintenance
Improper or inadequate vehicle
maintenance can cause tires to wear
abnormally. Here are some important
maintenance points:
▼Tire
Inflation Pressure
Inspect all tire pressure monthly
(including the spare) when the tires are
cold. Maintain recommended
pressures for the best ride, top
handling , and minimum tire wear. Use
the pressures speci
fied on the vehicle
tire information placard or tire label for
optimum service.
▼ Tire Rotation
To equalize tread wear, rotate the tires
every 16,000 km (10,000 miles) at the
latest or sooner if irregular wear
develops. Mazda recommends to
rotate every 8,000 km (5,000 miles) to
help increase tire life and distribute
wear more evenly.
1. Forward
Do not include (TEMPORARY USE
ONLY) spare tire in rotation.

Inspect the tires for uneven wear and
damage. Abnormal wear is usually
caused by one or a combination of the
following:
Incorrect tire pressure
Customer Information and Reporting Safety Defects
Tire Information (U.S.A.)
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Specifications
▼ Charge System
Item
Servicing data
Input power 110 - 240 V AC (single phase)
Rated frequency 60 Hz
Maximum rated electrical current 32 A (normal charge)
Maximum power consumption 7.68 kVA (normal charge)
Maximum charging current 100 A (quick charge)
Electrical leakage detection current
for control box including genuine
charge cable 5 mA
EV charge mode/Connection type Normal charge: AC Level 1, AC level 2
Quick charge: CCS1 (Combo1)
Installation requirements
(information on protection against
short-circuit current and equipment
protection) Applicable laws and regulations, and standards must be followed
for protection measures against over-current and over-voltage.
Always make sure to install a ppropriate over-current protection
devices to the wiring of houses and buildings.
IP level IP44: When charge connector is connected to charge inlet
IP67: Charge cable
Operating temperature Onboard charger: -30 °C (-22 °F)
― 65 °C (149 °F) (coolant
temperature). Performance degrades at 60 °C (140 °F) or higher Charge cable: -30 °C (-22 °F) ― 50 °C (122 °F) (ambient tem-
perature)
Storage temperature Onboard charger: -40 °C (-40 °F)
― 65 °C (149 °F) (coolant
temperature), -40 °C (-40 °F) ― 85 °C (185 °F) (ambient tem-
perature)
Charge cable: Vehicle guaranteed temperature
Applicable standards Onboard charger:
　EN/IEC 61851-1, EN/IEC 61851-21,
EN/IEC 61851-23, UL 2202
Charge cable: NFPA 70, NFPA 79, SAE -J 1772, UL 62, UL 817, UL
2231-1, UL 2231-2, UL 2251, UL 2594, CSA C22.2 No.280-16
Adapters Do not use an adapter on the charge plug and the charge con-
nector.
Do not use an extension cable.
▼ High Voltage Battery
Item
Specification
Type Lithium-ion battery
Specifications
Speci fications
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ItemSpecification
Te m p e ra t u r e ra n g e Operation guaranteed temperature: -30 °C (-22 °F)
― 60 °C
(140 °F)
Storage guaranteed temperature: -40 °C (-40 °F) ― 70 °C
(158 °F)
▼ Lead-acid Battery
Item
Specification
Lead-acid battery
*112V -42Ah/20HR
*1 Check the battery installed on the vehicle and use a battery with an equal or
higher performance. However, the performance of the battery may vary even
among the same battery types, consul t an Authorized Mazda Dealer for
replacement.
▼ Lubricant Quality
Lubricant
Classification
Coolant FL-22 type
EV Transaxle fluid Mazda Original Oil ATF-FZ
Brake fluid SAE J1703 or FMVSS116 DOT-3
▼ Capacities
(Approximate Quantities)
Item
Capacity
Coolant 4.3 L (4.5 US qt, 3.8 Imp qt)
EV Transaxle fluid 1.55 L (1.64 US qt, 1.36 Imp qt)
Check oil and fluid levels with dipsticks or reservoir gauges.
▼ Dimensions
Item
Vehicle specification
Overall length 4,393 mm (173.0 in)
Overall width 1,797 mm (70.7 in)
Overall height 1,574 mm (62.0 in)
Front tread 1,563 mm (61.5 in)
Rear tread 1,563 mm (61.5 in)
Wheelbase 2,653 mm (104.4 in)
Specifications
Speci fications
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