ignition MAZDA MODEL PROTÉGÉ 2003 (in English) Service Manual

7-13
In Case of an Emergency
Form No. 8Q94-EA-02G
Overheating
If the temperature gauge indicates
overheating, the vehicle loses power, or
you hear a loud knocking or pinging
noise, the engine is probably too hot.
If this happens:
1. Drive safely to the side of the road and
park off the right-of-way.
2. Put a vehicle with an automatic
transaxle in park (P), a manual
transaxle in neutral.
Apply the parking brake.
3. Turn off the air conditioner.4. Check whether coolant or steam is
escaping from under the hood or from
the engine compartment.
If steam is coming from the engine
compartment:
Don’t go near the front of the vehicle.
Stop the engine. Then turn the ignition
switch to the ON position without
starting the engine.
The radiator cooling fans will start to
cool the engine.
If neither coolant nor steam is
escaping:
Open the hood and idle the engine until
it cools. If this doesn’t lower the
temperature, stop the engine and let it
cool.
5. Check the coolant level.
If it’s low, look for leaks in the radiator
hoses and connections, heater hoses
and connections, radiator, and water
pump.
If you find a leak or other damage, or if
coolant is still leaking, stop the engine
and call an Authorized Mazda Dealer.
If you find no problems, the engine is
cool, and no leaks are obvious, carefully
add coolant as required (page 8-12).
Overheating
Steam from Overheated Engine:
Steam from an overheated engine is
dangerous. The escaping steam could
seriously burn you. Open the hood
ONLY after steam is no longer
escaping from the engine.
WARNING
Cooling system cap
Engine coolant
reservoir
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7-15
In Case of an Emergency
Form No. 8Q94-EA-02G
Emergency Starting
If the engine fails to start, it may be
flooded (excessive fuel in the engine).
Follow this procedure:
1. Depress the accelerator all the way and
hold it there.
2. Turn the ignition switch to the START
position and hold it there—for up to 10
seconds. If the engine starts, release the
key and accelerator immediately
because the engine will suddenly rev
up.
3. If the engine fails to start, crank it
without using the accelerator—for up
to 10 seconds.Jump-starting is dangerous if done
incorrectly. So follow the procedure
carefully. If you feel unsure about jump-
starting, we strongly recommend that you
have a competent service technician do
the work.
Starting a Flooded EngineJump-Starting
Battery-Related Explosion:
Flames and sparks near open battery
cells are dangerous. Hydrogen gas,
produced during normal battery
operation, could ignite and cause the
battery to explode. An exploding
battery can cause serious burns and
injuries. Keep all flames, including
cigarettes, and sparks away from
open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one
with a low fluid level is dangerous. It
may rupture or explode, causing
serious injury.
Don’t jump-start a frozen battery or
one with a low fluid level.
Use only a 12 V booster system. You
can damage a 12 V starter, ignition
system, and other electrical parts
beyond repair with a 24 V power
supply (two 12 V batteries in series or
a 24 V motor generator set).
WARNING
CAUTION
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8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8Q94-EA-02G

Schedule 1
I
: Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R
: Replace
L
: Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if equipped)
*1 According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or mileage period to ensure long-term reliability.
Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 6 12182430364248
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Engine valve clearanceI
Engine timing belt Inspect at 96,000km (60,000 miles)
Replace every 168,000 km (105,000 miles)
Drive belts (tension) II
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
Cooling systemII
Engine coolantReplace at first 72,000 km (45,000 miles) or 36 months ;
after that, every 48,000 km (30,000 miles) or 24 months
Idle speedII
Air filterRR
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
Spark plugsRR
Brake lines, hoses and connectionsII
Disc brakesII
Drum brakesII
Steering operation and linkagesII
Front suspension ball jointsII
Driveshaft dust bootsII
Bolts and nuts on chassis and bodyII
Exhaust system heat shieldsII
All locks and hingesLLLLLLLL
Refrigerant amountIIII
Compressor operationIIII
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8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8Q94-EA-02G

Schedule 2
I
: Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R
: Replace
L
: Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
ELECTRICAL SYSTEM
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if equipped)
*1 According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or mileage period to ensure long-term reliability
*2 If the vehicle is operated in cold districts { below -18 degrees C (0 degrees F) }, replace the timing belt at
96,000 km (60,000 miles).
Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Engine valve clearanceI
Engine timing belt
*2Inspect at 96,000 km (60,000 miles)
Replace every 168,000 km (105,000 miles)
Drive belts (tension) II
Engine oilPuerto RicoReplace every 5,000 km (3,000 miles) or 3 months
OthersRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
Cooling systemII
Engine coolantReplace at first 72,000 km (45,000 miles) or 36 months ;
after that, every 48,000 km (30,000 miles) or 24 months
Engine coolant levelIIIIIIIIIIII
Idle speedII
Air filter
I
*1R
I*1R
Fuel lines and hoses*1II
Hoses and tubes for emission*1I
Spark plugsRR
Function of all lightsIIIIIIIIIIII
Brake lines, hoses and connectionsII
Brake and clutch fluid level IIIIIIIIIIII
Disc brakesIIII
Drum brakesII
Tire inflation pressure and tire wearIIIIIIIIIIII
Steering operation and linkagesII
Power steering fluid levelIIIIIIIIIIII
Front suspension ball jointsII
Driveshaft dust bootsII
Bolts and nuts on chassis and bodyIIII
Exhaust system heat shieldsII
All locks and hingesLLLLLLLLLLLL
Washer fluid levelIIIIIIIIIIII
Refrigerant amountIIII
Compressor operationIIII
J39L_EA.book Page 5 Saturday, June 8, 2002 5:35 PM

8-7
Maintenance and Care
Owner Maintenance
Form No. 8Q94-EA-02G
Improper or incomplete service may result in problems. This section gives instructions
only for items easy to perform.
As explained in the Introduction (page 8-2), several procedure can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you’re unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste carefully and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
Owner Maintenance Precautions
Maintenance Procedures:
Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedure. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the
work, have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan.
Electrical Fan and Engine Inspection:
Inspecting the engine with the ignition switch in the ON position is dangerous. The
cooling fan could come on unexpectedly even when the engine isn’t running. You
could be seriously injured by the fan. Turn the ignition switch off and remove the key
from the ignition switch when you inspect the engine.
WARNING
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8-38
Maintenance and Care
Owner Maintenance
Form No. 8Q94-EA-02G
Yo u r v e h i c l e’s electrical system is
protected by fuses.
If any lights, accessories, or controls don’t
work, inspect the appropriate circuit
protector. If a fuse has blown, the inside
element will be melted.
If the same fuse blows again, avoid using
that system and consult an Authorized
Mazda Dealer as soon as possible.

Fuse Replacement
If the electrical system doesn’t work, first
inspect fuses on the driver’s side.
1. Turn off the ignition switch and other
switches.
2. Open the fuse panel cover.3. Pull the fuse straight out with the fuse
puller provided on the fuse panel.
4. Inspect it and replace if it’s blown.
5. Push in a new fuse of the same rating,
and make sure it fits tightly. If it
doesn’t, have an Authorized Mazda
Dealer install it.
If you have no spare fuses, borrow one
of the same rating from a circuit not
essential to vehicle operation, such as
the RADIO circuit.
Fuses
Fuse panel cover
Always replace a fuse with one of the
same rating. Otherwise you may
damage the electric system.
Fuse puller
Normal Blown
CAUTION
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8-39
Maintenance and Care
Owner Maintenance
Form No. 8Q94-EA-02G
If the headlights or other electrical
components don’t work and the fuses in
the cabin are OK, inspect the fuse block
under the hood. If a fuse is blown, it must
be replaced. Follow these steps:
1. Turn off the ignition switch and all
other switches.
2. Remove the fuse block cover.
3. If a fuse is blown, replace it with a new
one of the same rating.
NOTE
To replace the MAIN fuse, contact an
Authorized Mazda Dealer (page 8-40).
Ta b
Fuse block
cover
Normal Blown
J39L_EA.book Page 39 Saturday, June 8, 2002 5:35 PM

11-2
Form No. 8Q94-EA-02G
Index
A
Add-On Non-Genuine Parts and
Accessories
...................................... 9-10
Air Bag Systems
.............................. 2-36
Air Filter
.......................................... 8-19
Antenna
............................................ 6-10
Anti-Lock Brake System (ABS)
........ 5-7
Warning light
.............................. 5-7
Appearance Care
.............................. 8-42
Ashtray
............................................. 6-38
Audio System
................................... 6-10
Audio set
................................... 6-17
Operating tips for
audio system
............................. 6-11
Safety certification
.................... 6-34
Automatic Transaxle
Driving tips
............................... 5-12
Fluid
.......................................... 8-16
Overdrive
.................................. 5-11
Shift-lock system
...................... 5-11
Transaxle ranges
....................... 5-10
Automatic Transaxle (Sport AT)
Driving tips
............................... 5-18
Indicators
.................................. 5-15
Manual shift mode
.................... 5-15
Shifting
..................................... 5-16
Shifting recommendation
......... 5-17
Shift-lock override
.................... 5-14
Shift-lock system
...................... 5-14
Transaxle ranges
....................... 5-13
B
Battery
Maintenance
............................. 8-23
Specifications
........................... 10-4
Beeps
Ignition key reminder
............... 5-35
Lights-on reminder
................... 5-35
B
Seat belt warning beep .............. 5-35
Before Starting the Engine
................. 4-5
After getting in
............................ 4-5
Before getting in
......................... 4-5
Body Lubrication
............................. 8-19
Brake/Clutch
Fluid
.......................................... 8-14
Brakes
Anti-lock brake system (ABS)
....5-7
Foot brake
................................... 5-4
Pad wear indicator
...................... 5-8
Parking brake
.............................. 5-5
Warning light
.............................. 5-5
Break-In Period
.................................. 4-6
Bulb Replacement
............................ 8-29
C
Capacities ......................................... 10-5
Carbon Monoxide
.............................. 4-4
Cargo Securing Loops
...................... 6-39
Catalytic Converter
............................ 4-3
Cell Phones
...................................... 9-11
Center Console
................................. 6-39
Child Restraint
Child restraint precautions
........ 2-22
Installing child-restraint
systems
...................................... 2-25
LATCH child-restraint
systems
...................................... 2-31
Child Safety Locks for Rear Door
..... 3-8
Cigarette Lighter
.............................. 6-37
Climate Control System
.....................6-2
Gas specifications
..................... 10-6
Cruise Control
.................................. 5-19
Cup Holder
....................................... 6-38
Customer Assistance
.......................... 9-2
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11-4
Index
Form No. 8Q94-EA-02G
H
Hazard Warning Flasher .................. 5-41
Hazardous Driving
............................. 4-7
Headlights
Control
...................................... 5-36
Flashing
.................................... 5-36
High-low beams
........................ 5-36
On reminder
.............................. 5-36
Hood Release
................................... 3-18
Horn
................................................. 5-41
I
Ignition
Keys
............................................ 3-2
Switch
......................................... 5-2
Illuminated Entry System
................ 6-35
Indicator Lights
................................ 5-27
Cruise set
.................................. 5-35
Headlight high-beam
................ 5-34
O/D OFF
................................... 5-34
Shift position
............................ 5-34
Instrument Cluster
........................... 5-23
Interior Care
..................................... 8-47
Interior Lights
.................................. 6-35
J
Jump-Starting ................................... 7-15
K
Keyless Entry System ........................ 3-2
Keys
................................................... 3-2
L
Label Information ............................ 10-2
Lane-Change Signals
....................... 5-37
Liftgate
............................................... 3-9
Light Bulbs
Replacement
.............................. 8-29
Specifications
............................ 10-7
Lighter
.............................................. 6-37
Lighting Control
............................... 5-36
Lubricant Quality
............................. 10-4
Luggage Compartment
..................... 3-10
Luggage Compartment Light
........... 6-37
M
Maintenance ....................................... 8-1
Introduction
................................. 8-2
Owner maintenance
precautions
.................................. 8-7
Owner maintenance schedule
..... 8-6
Scheduled
.................................... 8-3
Manual Transaxle Operation
.............. 5-8
Map Lights
....................................... 6-36
Meters and Gauges
........................... 5-23
Mirrors
Outside mirrors
......................... 3-23
Rearview mirror
........................ 3-24
Money-Saving Suggestions
................ 4-6
O
Odometer and Trip Meter ................ 5-24
Outside Mirrors
................................ 3-23
Overhead Lights
............................... 6-36
Overheating
...................................... 7-13
Overloading
...................................... 4-10
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