wheel MAZDA MX-5 1994 Workshop Manual

PANEL REPLACEMENT WHEEL APRON PANEL REMOVAL WHEEL APRON REINFORCEMENT Illustrations show onlv left side of the wheel amon a an el All points are located symmetricallv. ~o.not damage the suspension housing and wheel apron reinforcement when rough-cutting. To drill away 22 points indicated by (E), first drill away points (A), (B), and (C), and rough-cut (D). Drilling of 12 points indicated by (A) should be performed with caution. Do not make open holes from the engine compartment side. Drilling of 5 points indicated by (B) should be performed from outboard side. Gartner Banana

PANEL REPLACEMENT WHEEL APRON PANEL ASSY REMOVAL Drilling for spot welding indicated by (A) and (F) should be performed after rough-cutting. Rough-cutting should be performed after drilling for spot welding indicated by (B) and (C). For best results, when drilling points indicated by (D), (E), and (G), do not make open holes. When replaceing the cowl side panel at the same time, make open holes in drilling points indi- cated by (E), perform plug welding from the hinge pillar side before installing the cowl side panel. - Drilling for spot welding indicated by (C) and (G) should be performed from the cabin side. Gartner Banana

7558 REAR DRIVE SHAFT 2600 iffEAR AXLE REAR BRAKE MECWANISHS REAR DIFFERENT lAL5 (HORHAL DI FF . r REAR DIFFERENTIALS (L IHITED SLIP DIFF. REAR SUSPENSION HECHANISMS REA9 SPRING C DAHPER REAR STABILfZFR REAR LOWER ARMS & SUB FRAME STEER1 NG WHEEL. STEERING COLUHN L GHAF1S STEERING GEAR (W/O POWER S'ILLKIHG) STEER I MG GEAR (W/ POWER STEEWIHG) POWER SIEERING svsltn i:RON f AX1 E (W/O ANrI LOCK BRAKE SYSTEM) FRONT AX1.C (ANTI L.Cr.K BRA#& SYSTEM) FRONT BRAKE Uf CIIAIIISHS FRONT SUSPEHSIOH HECHANISHS FRONT Sf'WINL Ib DAWPi:'(I SECT ION NAHE INDEX (CHASSIS) -- SEC .HI - .. .- .- - ctSOOA 4340 6345 i 6360 4360 r 4570 '6400 4500 4600 "----...-.--...-----..----- .l..-._--l BRAKE PEDALS (AUTOMATIC VRANSC ISSION) BRAKE HASTEA CYLINDER a POWER BRAKE (U/O ANTI LOCK BR4KE SYSTEHI BRAKE MASlER CYLINDER POWER BRAKE (AHTI 1 OCK BRAKE SYSTEH) BRAKE PIPINGS (W/O ANTI LOCK BHAKE SYSTEM) BRAKE PIPINGS (ANTI LOCK BRAKE SYSTEM) ANTILOCK BRAKE SYSTEM PARKING BRAKE SYSTEH FUEL PIPINGS CHANGE CONTROL SYSTEM (AT) Gartner Banana

SECT ION NAME INDEX (my) - LO a NO * - ... - a 2-C03 2-E03 2-H03 2-403 2-KO3 2-1.03 2-CO4 2-E04 2-H04 2-104 2- JOG ?-KO4 2-M04 ?-NO4 9-CO4 ?-LO5 2-8 0% ?-KO5 ?-NO!, 7-CO6 ?*C47 i?-107 ?*f-d7 ?-GO I ?- 109 ,!-LO I Z-catj il- t. 0 a 2 .. f' fl g4 ?-GO9 ;,. JO9 ?-MQY ? il'j ? CII --- - - SEC .#I ---..- 0900 5000 5910 8030 5100 5103 $105 5110 5120 5170 5180 5230 5260 5310 5520 5539 5340 5370 5580 53 YO 5500 5570 55.10 5!>40 5560 55 "0 5588 5 IOU 5790 '; 19'. 5flOti !,bSB !J n c* u LlbIJ . ---..- - - --- SECfION NAME -----.- ------------------ ..--- KEY SETS FRONT BUNPER REAR EUHPER WINDOW HOULDING L COWL GRILLES HEAD LANPS HEAD LAHP RE T RACY ORS FRONT CONBINITION Lanes REAR COHBINATIOH LAHPS L ALENSE LAHPS BRNAMM3S REAR FIWISWER BONNET TRUNK LIB FWDNT PANELS FEIiDER P WHEEL APRON PANELS 3PCU L COWL PANELS SiUE PANELS {'!.OUR PANELS, FLCOR AYTACWHEHTS (HDCC GOVEAS 1 FLOOR AVYACHHEHTS DASHEOARD EOU IPMENI 5 nf VCR NttUD SPEEDOM TCW CADI.[; nt 1 ER CONPONE ws DASHBOAKU 6 WI LATLb PAKl S COHSOLC. VLUTILATOSI St.AI'S %CAI IC'ITS AIR OhC FblOlil li00k'$ F WLlh 'l !WOH Wt't:NAN I TUUHI 1)ouu IHlnS 1 WELAICL, PAW 1s - SEC * N( -----a 6110 6115 6 120 6130 6160 6190 6300 6330 6600 6610 661 1 6638 6635 6640 6600 6662 670U &7C 1 6707 6703 6784 6 ?i!U 6720 1 6730 6 760 ba20 6140 ~uen tB1U bVQU SECTION NAHE HEATER UNIT COMPONENTS HEATER CONTROLS COMPONENTS HEATER BL OWER COHPONENT S AIR CONDITIONER COMPRESSOR COHFONENTS (AIR CON DIT JlrNEiO COOLING UI\'TS (AIR COHDITIOHEW) WINDOW GLASSES SUNROOF SWITCHES C RFtAVS (ENGINE) DASHBOARD SWlTCHES COHBINATIOM SWITCH RELAYS L UNIT (BODY) DOOR SWITCH & HDRWS AUTO CRUISE CONTROL SYSTEH AUDIO SYSTEMS (RADIO & TAPE W. CK 1 AUDIO SYSTFffS (ANTENNA 6 SPEAK El?) NIP t He HARNESSES(FRON1 L REAR ) WlW iNG HARNESS CL.AHPS UtHaSH1EL.D W4SHER ANT1 LJCI BRAKE SYSTEH) WIHDSHIELU WASHER (AH71 LOCK BRAKE SYSTEM) UINUSHIELD WIPERS FRONT hEAD$Y TWIN & PIMY TRl n s FLOOR HATS L PAW QUARTER WINDOW L VRIHS LA I L Olr HI).. AUHAOd* I1 3 Gartner Banana

-. 1100 ! PRSlOY,CRAWSHAFT 8 FLYWHEEL llOO PSSTONICRANKSHkFO d FLYWHEEL iUT ,CONNECTINJ ROD (EY, WOODRUFF-PULLEY PULLEY, CRAHKSIIAFT PLATE ,CRANK SHAFT PUl LEY ILARI#O,BALL-FlV WHI EL {HI) VOSHIYA ----- I C-=.-- ---.---- Gartner Banana

1100 P ISYON, CRANKSHAFT 8 Ft VWWGEL I BOLT, LOCI-FLYWHEEL 1 METAL SET, CONN . ROD Gartner Banana

1100 PlSfOY,CRANKSHAFf 8 FLYWHEEL T-- METAL SEl,'l'#KUST ; $711. II Gartner Banana

:i 2600 -2 REAR AXlE <NUCKLE( R 1 ,REAR t W/O A,LOCK BRAKE) (A. LOCK BRAKE I LHUCK bt( b 1 0 REAR (W/O A.LOCK BRAKE) t A LOCK BHAKE) NUT UfYASllER BEARIN0 WHEEL bOL I' , HUB Gartner Banana

BRACKET ,COUPLER 1 COVER, WIIEEI CORE PARTS SET 1 ST WHEEL BOOS OTEERIliG WitEEb BASE (URETHANE WHEEL) PKG-8 1 PUG-B PKO-C I RICO-OPT -PKG, ( LEATHER WIIERL 1 Gartner Banana

(BOLT ,CROSS NECififR I HUT ,CLIP PAHEL(R1 ,WIIEFL APRON PAHEL(R) r WttEEL APRON PANEL(L),WHEEL APRON BUKT ,A3R CLNR-UHL AP RON BRACKET (R 1, STABIL IZE R REl#F.(K),WIIEEL APYC N Gartner Banana