headlight aiming MAZDA MX-5 1994 Workshop Manual

PRE-DELIVERY INSPECTION PRE-DELIVERY INSPECTION PRE-DELIVERY INSPECTION TABLE The following items may be done at any time prior to delivery to your customer. INSPECT and ADJUST, if necessary, the following items to specification: 0 Glass, exterior bright metal and paint for damage 0 Convertible top and detachable hardtop (if equipped) for damage 0 Wheel lug nuts and locks 89-117 N.m (9-1 2 kgf.m, 66-86 ft4bf) 0 All weatherstrips for damage or detachment Operation of hood release and lock Operation of fuel lid 0 Door operation and alignment Headlight aiming INSTALL the following parts: Wheel caps (if equipped) 0 Outside mirror(s) 0 Mast antenna (if equipped) UNDER HOOD-ENGINE OFF INSPECT and ADJUST, if necessary, the following items to specification : Fuel, coolant, and hydraulic lines, fittings, connections, and components for leaks Engine oil level 0 Power steering fluid level (if equipped) Brake and clutch master cylinder fluid level 0 Windshield washer reservoir fluid level 0 Radiator coolant level and specific gravity 0 Tightness of battery terminals pKiq INSTALL the following parts: CHECK operation of the following items: 0 Seat controls (sliding and reclining) 0 Door locks 0 Seat belts and warning system 0 Air bag system using indicator light (Refer to section T) Ignition switch and steering lock 0 Starter interlock switch (clutch pedal) All lights, including warning, and indicator lights 0 Audible warning system 0 Horn, wipers, and washers Audio system 0 Cigarette lighter Power windows (if equipped) 0 Power outside mirrors (if equipped) 0 Heater, defroster, and air conditioner at all mode selections (if equipped) CHECK the following items: Presence of spare fuses 0 Upholstery and interior finish CHECK and ADJUST, if necessary, the following items: 0 Pedal height and free play of brake and clutch pedals I Pedal height mm {in} I Ft: $iy I Clutch pedal {6.89--7.28) (with carpet) Parking brake 7-9 notchesil96 N (20 kgf, 44 Ibf) 0.63.1 (0.024. 12) Brake pedal RUNNING AT OPERATING TEMPERATURE CHECK the following items: 0 Automatic transmission oil level 171-181 (6.73--7.13) (with carpet) I ON HOIST I 4--7 {0.16-0.28} CHECK the following items: 0 Underside fuel, coolant, and hydraulic lines, fittings, con- nections, and components for leaks 4 Tires for cuts or bruises 0 Steering linkage, suspension, exhaust system, and all underside hardware for looseness or damage Manual transmission oil level Differential oil level I ROAD TEST I CHECK the following items: Brake operation Clutch operation 0 Steering control 0 Operation of meters and gauges Squeaks, rattles and unusual noises 0 Overall engine performance Seat belt emergency locking retractors 0 Cruise control system (if equipped) I AFTER ROAD TEST I CHECK for necessary owner information materials, tools and spare tire in vehicle The following items must be done just before the delivery to your customer. 0 Load test battery and charge if necessary -1 Install fuses for accessories Adjust tire pressure to specification Load test fesuk 0 Remove seat and floor mat protective covers (Refer to Door Label) 0 Vacuum and clean interior of vehicle Clean outside of vehicle Inspect installation of option parts with invoice 45UOAX-002 Gartner Banana

T INDEX LIGHTS 1. Retractable headlight 7. Back-up light Aiming ..................... page T-50 Removal / Installation ... page T-68 Removal I Installation ........ page T-49 8. License plate light 2. Retractable headlight actuator Removal / Installation ... page T-71 Inspection .................. page T-51 9. Side marker light 3. Stoplight Removal / Installation ... page T-71 Removal / Installation ........ page T-55 10. Taillight 4. High-mount stoplight Removal / Installation ... page T-71 Removal / Installation ........ page T-55 11. Rear combination light 5. Turn and hazard warning light Removal / Installation ... page T-49 d Removal I Installation ........ page T-64 Disassembly / Assembly pages T-76,77 6. Parking lights 12. Interior light Removal / Installation ........ page T-71 Gartner Banana

LIGHTING SYSTEM ADJUSTMENT VERTICAL ADJUSTMENT RETRACTABLE HEADLIGHT ACTUATOR I Adjustment Headlight aiming 1. Adjust the tire air pressure to specification. 2. Turn on the retractor switch to raise the retractable head- 4 lights. 3. Position the unloaded vehicle on a flat level surface. 4. Adjust the headlights to meet local regulations by turning the two adjusting screws. Retractor hinge 1. Fully retracted the headlights. 2. Obtain the code number and deactivate the audio anti- theft function. (Refer to page T-120.) 3. Disconnect the negative battery cable. 4. Disconnect the actuator link. 5. Lower the retractor hinge until the hinge is stopped by the stop. 6. Adjust the stop so that the headlight lid is flush with the fender and hood. Gartner Banana