MERCEDES-BENZ ML350 2004 W163 Owner's Manual

271 Practical hints
Replacing bulbs
7Tabs
Squeeze tabs7 together and remove
bulb holder.

Gently push bulb into socket, turn
counterclockwise and remove.

Insert new bulb in socket, push in and
turn clockwise.

Reinstall bulb holder. You should hear
it engage.

Insert the tail lamp in the body, lower
edge first. Make sure it engages.

Retighten screws with washers on
them.License plate lamp
1License plate lamp
2Screws

Switch off the lights.

Loosen both screws2 and remove
lamp.

Replace the tubular lamp and reinstall
lamp.

Retighten the screws.High mounted brake lamp
1Cover
2Tab

Switch off the lights.

Squeeze both sides of cover1, fold it
forward and remove.

Press tab2 on reflector and remove
reflector.

Gently push bulb into socket, turn
counterclockwise and remove.

Insert new bulb in socket, push in and
turn clockwise.


272 Practical hintsReplacing bulbs
Insert reflector from the left so that it
engages on the right.

Position tabs of cover in slots and rein-
stall cover until properly seated.
Adjusting headlamp aim
VVertical centerline
HHeadlamp mounting high, measured
from the centerCorrect headlamp adjustment is extremely
important. To check and readjust a head-
lamp, follow the steps described:

Park the vehicle on a level surface
25 feet (7.6 m) from a vertical test
screen or wall.

Switch the headlamps on
(page 110).
If the beam does not show a beam pattern
as indicated in the figure left, then follow
the steps below:

Open hood (
page 217).
2Headlamp vertical adjustment screw
3Headlamp vertical adjustment screw

Always turn adjustment screws2
and3 simultaneously for vertical ad-
justment until the headlamp is adjust-
ed as shown1. Turn clockwise for
upward movement and counterclock-
wise for downward movement.
Graduations:
screw2: 0.50° pitch
screw3: 0.67° pitch
The left and right headlamps must be ad-
justed individually.
iHigh beam adjustments simultaneous-
ly aim the low beam.
Vehicle should have a normal trunk
load.
iIf it is not possible to obtain a proper
headlamp adjustment, have the system
checked at your authorized
Mercedes-Benz Light Truck Center.


273 Practical hints
Replacing wiper blades
Replacing wiper blades
Removing
Fold the wiper arm forward.

Turn wiper blade at a right angle to wip-
er arm.
1Wiper blade
2Safety tab

Press safety tab down2.

Push wiper blade downward1 and re-
move.
Installing
Slide the wiper blade into end of wiper
arm until it locks in place.

Fold the wiper arm back to rest on the
windshield. Make sure you hold onto
the wiper when folding the wiper arm
back.
Warning!
G
For safety reasons, remove key from steer-
ing lock before replacing a wiper blade. Oth-
erwise the motor could suddenly turn on and
cause injury.
!Never open the hood when the wiper
arms are folded forward.
Hold on to the wiper when folding the
wiper arm back. If released, the force
of the impact from the tensioning
spring could crack the windshield.
Do not allow the wiper arms to contact
the windshield glass without a wiper
blade inserted.
Make certain that the wiper blades are
properly installed. Improperly installed
wiper blades may cause windshield
damage.
For your convenience, we recommend
that you have this work carried out by
an authorized Mercedes-Benz Center.

274 Practical hintsFlat tire
Flat tireMounting the spare wheel Preparing the vehicle

Park the vehicle as far as possible from
moving traffic on a hard surface.

Turn on the hazard warning flashers.

Engage the steering wheel lock in the
straight ahead position and set the
parking brake.

Move the gear selector lever toP.

Have any passenger exit the vehicle at
a safe distance from the roadway.

Take the spare wheel out of its carrier
(page 259).Lifting the vehicle

Prevent the vehicle from rolling away
by blocking wheels with wheel chocks
(not included) or other sizable objects.
When changing wheel on a level surface:

Place one chock in front of and one be-
hind the wheel that is diagonally oppo-
site to the wheel being changed.
When changing wheel on a hill:

Place chocks on the downhill side
blocking both wheels of the other axle.

Take the two-piece wheel wrench and
the jack out of the rear compartment
area (
page 257). Assemble wheel
wrench.
Warning!
G
The dimensions of the spare wheel are dif-
ferent from those of the road wheels. As a
result, the vehicle handling characteristics
change when driving with a mounted spare
wheel. Adapt your driving style accordingly.
The spare wheel is for temporary use only.
When driving with spare wheel mounted, en-
sure proper tire pressure and do not exceed
vehicle speed of 50 mph (80 km / h).
Drive to the nearest Mercedes-Benz Light
Truck Center as soon as possible to have the
spare wheel replaced with a regular road
wheel.
Never operate the vehicle with more than
one spare wheel mounted.

275 Practical hints
Flat tire

On wheel to be changed, loosen but do
not yet remove the wheel bolts (ap-
proximately one full turn with wrench).
The jack take-up brackets are located di-
rectly behind the front wheel housings and
in front of the rear wheel housings.1Take-up bracket
2Jack

Place jack on firm ground.

Position jack2 under the take-up
bracket1 so that it is always vertical
(plumb-line) as seen from the side,
even if the vehicle is parked on an in-
cline.

Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the
ground. Never start engine while vehi-
cle is raised.
Warning!
G
The jack is designed exclusively for jacking
up the vehicle at the jack take-up brackets
built into both sides of the vehicle. To help
avoid personal injury, use the jack only to lift
the vehicle during a wheel change. Never
get beneath the vehicle while it is supported
by the jack. Keep hands and feet away from
the area under the lifted vehicle. Always
firmly set parking brake and block wheels
before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack
arm is fully seated in the jack take-up brack-
et. Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
!Do not position the jack on the body of
the vehicle, as this may cause damage
to the vehicle.

276 Practical hintsFlat tireRemoving the wheel
Unscrew and remove all wheel bolts.

Remove the remaining bolts.

Grip the wheel from the sides and re-
move it.
Mounting the new wheel

Clean contact surfaces of wheel and
wheel hub.

Install spare wheel on wheel hub.

Insert wheel bolts and tighten them
slightly.Lowering the vehicle

Lower vehicle by turning crank coun-
terclockwise until vehicle is resting ful-
ly on its own weight.

Remove the jack.
!Do not place wheel bolts in sand or dirt.
This could result in damage to the bolt
and wheel hub threads.!To avoid paint damage, place wheel flat
against hub and hold it there while in-
stalling first wheel bolt.
Warning!
G
Always replace wheel bolts that are dam-
aged or rusted.
Never apply oil or grease to wheel bolts.
Damaged wheel hub threads should be re-
paired immediately. Do not continue to drive
under these circumstances! Contact an au-
thorized Mercedes-Benz Light Truck Center
or call Roadside Assistance.
Incorrect wheel bolts or improperly tight-
ened wheel bolts can cause the wheel to
come off. This could cause an accident.
Make sure to use the correct wheel bolts.
Warning!
G
Use only genuine equipment
Mercedes-Benz wheel bolts. Other wheel
bolts may come loose.
Do not tighten the wheel bolts when the ve-
hicle is raised. Otherwise the vehicle could
tip over.

277 Practical hints
Flat tire
1-5Wheel bolts
Tighten the five wheel bolts evenly, fol-
lowing the diagonal sequence illustrat-
ed (1 to 5), until all bolts are tight.
Observe a tightening torque of
110 lb-ft (150 Nm).

Store jack and tool kit.Warning!
G
Have the tightening torque checked after
changing a wheel. The wheels could come
loose if they are not tightened to a torque of
110 lb-ft (150 Nm).iThe removed road wheel cannot be
stored in the spare wheel carrier, but
should be transported in the rear cargo
compartment wrapped in a protective
cover supplied with the vehicle.
The protective cover is located in the
rear cargo compartment behind the
cover in the right side trim panel.

278 Practical hintsBattery
BatteryThe battery is located on the passenger
side of the engine compartment.
1Negative terminal
2Positive terminal
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 223).
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the key is in the steering lock. Other-
wise the alternator and other electronic
components could be severely dam-
aged.
Have the battery checked regularly by
an authorized Mercedes-Benz Light
Truck Center.
Refer to Service Booklet for mainte-
nance intervals or contact your autho-
rized Mercedes-Benz Light Truck
Center for further information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.

279 Practical hints
Battery
Disconnecting the battery
Depress parking brake firmly or move
gear selector lever to positionP.

Turn off all electrical consumers.

Remove key from the steering lock.

Open the hood (
page 217).

Disconnect the battery negative lead.

Remove the cover from the positive ter-
minal.

Disconnect the battery positive lead.
Removing the batteries
Remove the screw securing the bat-
tery.

Remove the battery support and brack-
et. Take out the battery.
Charging and reinstalling batteries
Charge battery in accordance with the
instructions of the battery charger
manufacturer.

Reinstall the charged battery. Follow
the previously described steps in re-
verse order.
Reconnecting the batteries
Turn off all electrical consumers.

Connect the positive lead and fasten its
cover.

Connect the negative lead.
Warning!
G
With a disconnected battery

you will no longer be able to turn the key
in the steering lock


the gear selector lever will remain
locked in positionP
Warning!
G
Never charge a battery while still installed in
the vehicle. Gases may escape during charg-
ing and cause explosions that may result in
paint damage, corrosion or personal injury.
!Never invert the terminal connections!!The battery, its filler caps and the vent
tube must always be securely installed
when the vehicle is in operation.

280 Practical hintsBattery
Batteries contain materials that can harm
the environment if disposed of improperly.
Large 12-volt storage batteries contain
lead. Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.
iThe following procedures must be car-
ried out following any interruption of
battery power (e.g. due to reconnec-
tion):

Set the clock (
page 118).


Set the date in trip computer
(page 186).


Calibrate the compass
(page 188).


Resynchronize the ESP
(page 246).


Resynchronize side power windows
(page 146).


Resynchronize sliding / pop-up
roof*(
page 149).