MERCEDES-BENZ ML430 1997 Complete Repair Manual

Page 1981 of 4133


BA88.30-P-1003-01A
Screw, mount on brush guard
Nm
49

BA88.30-P-1011-01A
Bolt, underride guard to brush guard
Nm
25

BA88.30-P-1015-01A
Nut, underride guard to bracket
Nm
49

BA88.30-P-1016-01A
Bolt, front section of underride guard to rear

section of underride guard
Nm
49


Bumper
Number

Designation
Model 163

BA88.20-P-1001-01B
Nut, front bumper on outer mount
Nm
8

BA88.20-P-1002-01B
Screw for front bumper on inner mount
Nm
1.5

BA88.20-P-1003-01B
Nut, front bumper on frame
Nm
8

Pulling hook

140 589 02 33 00

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Page 1982 of 4133


AR88.20-P-2200GH
Remove/install rear bumper
6.4.99

MODEL
163.113 #A up to 289564,

163.154 #X up to 754619,

163.154 #A up to 289564,

163.136 /172

P88.20-0372-09

A
Covers
C
Screws

B
Nuts


Remove/install

1.1
Disconnect antenna connector of E-call

emergency call system

Only with emergency call system E-Call,

code 349.

Connector is located behind side flap of right

C-pillar paneling at jack mounting point.

2
Remove covers (A)

Do not damage paint. Do not break off

clips.

Installation wedge

*115589035900

3
Unscrew mounting nuts (B) from bumper


*BA88.20-P-1004-01B

4
Unscrew screws (C)


*BA88.20-P-1005-01B

5.1
Remove nut from rear mud guard

Only if present


*BA88.30-P-1004-01A

6
Remove bumper toward rear

Do not damage paint.


Installation:
Align bumper at tailgate and
at taillamps

7.1
Remove rubber seal for E-call emergency call

system antenna from body at right

Only with emergency call system E-Call,

code 349.

8
Install in the reverse order


Bumper
Number

Designation
Model 163

BA88.20-P-1004-01B
Nut, rear bumper to frame
Nm
8

BA88.20-P-1005-01BScrews, rear bumper on frame
Nm
8

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Page 1

Page 1983 of 4133


Number
Designation
Model 163

up to

31.8.01
Model 163

as of

1.9.01

BA88.30-P-1004-01A
Nut for retaining strap on mud guard on vehicle

underbody
Nm
66

Long wedge

115 589 03 59 00

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Page 1984 of 4133


AR88.20-P-2200GI
Remove/install rear bumper
11.4.97

MODEL
163.113 #A up to 289564,

163.113 #X up to 754619,

163.154 #A up to 289564,

163.154 #X up to 716524,

163.136 /172 with CODE (849) Spare wheel carrier/spare wheel

P88.20-0369-09

A
Nuts

B
Nut
E

Nuts

C
Screws

D
Spare wheel carrier consoles


Remove/Install

1.1
Disconnect antenna connector of E-call

emergency call system

Only with emergency call system E-Call,

code 349.

Connector is located behind side flap of right

C-pillar paneling at jack mounting point.

2
Unscrew nuts (A)

On vehicle underbody behind cross

member

3
Unscrew nut (B)

On vehicle underbody behind cross

member

4
Unscrew bolts from spare wheel carrier

console

Do not damage bolt thread


Bolts fastened with nuts (A) can be driven

out from the rear of the cross member.

5
Remove spare wheel carrier consoles (D)

6
Remove 3 panels from bumper

Do not damage paint. Do not break off

clips.

Long wedge

*115589035900

7
Unscrew bolts (C) from bumper


*BA88.20-P-1007-01B

8
Unscrew nuts (E) from bumper


*BA88.20-P-1006-01B

9.1
Remove nut from rear mud guard

Only if present


*BA88.30-P-1004-01A

10
Remove bumper

Do not damage paintwork on vehicle and

bumper.


Completely turn spare wheel carrier to

rear (maximum clearance for bumper). Pull

bumper to rear and then lift out upward

between spare wheel carrier and vehicle.


Installation:
Align bumper at tailgate and
at taillamps
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Page 1985 of 4133


11.1
Remove rubber seal for E-call emergency call

system antenna from body at right

Only with emergency call system E-Call,

code 349.

12
Install in the reverse order


Bumper
Number

Designation
Model 163

BA88.20-P-1006-01B
Nuts for rear bumper on cross member
Nm
8

BA88.20-P-1007-01B
Screws for rear bumper on cross member,

rear
Nm
8

Designation
Model 163

up to

31.8.01

BA88.30-P-1004-01A
Nut for retaining strap on mud guard on vehicle

underbody
Nm
6

Long wedge

115 589 03 59 00

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Page 1986 of 4133


AR82.10-P-5103GH
Remove/install fog lamp
5.5.00

MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (U49) Styling package

MODEL
163.174

P82.10-2830-06

1
Cover

2
Bolt

3
Fog lamp


Remove/Install

1
Remove cover (1)

2
Unscrew bolt (2)

3
Remove fog lamp (3) from bumper

4
Disconnect connector

5
Install in the reverse order

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Page 1987 of 4133


AR82.10-P-1825GH
Remove/install fog lamp bulb
23.4.01

MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (U49) Styling package

MODEL
163.174

P82.10-2833-06

1
Cover

2
Bulb housing

3
Bulb

4
Connector

5
Locking mechanism

6
Fog lamp insert


Remove/install

1
Remove cover (1) from bumper

Do not break retaining lugs.

2
Remove bulb housing (2)

To unlock, rotate counterclockwise.


Installation:
Ensure that the locking

device has locked securely.

3
Remove fog lamp insert (6) from housing

Installation wedge

*115589035900

4
Disconnect connector (4)

5
Remove bulb on the back of the fog lamp

insert (6)

Do not hold the bulb with bare fingers, as

fingerprints bake and leave behind

opaqueness on the bulb. Use a soft, lint-free

cloth.

Lock securely.

6
Install in the reverse order

Longitudinal wedge

115 589 03 59 00

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Page 1988 of 4133


AR54.65-P-0001GH
Remove/install Parktronic system (PTS) sensors in front bumper
19.4.01

MODEL
163.113 /128 /154 /157 /174 /175 with CODE (220a) Parktronic System (PTS)

P54.65-2411-06

1
Plug connection

2
Parktronic system sensor

3
Retaining clamps


Remove/install

1
Remove front bumper

with styling package, code U49.

AR88.20-P-2000GI

As of 01.09.01.

AR88.20-P-2000GJ

2
Put down bumper safely in a suitable place

Do not damage paintwork.

3
Disconnect connector (1) from Parktronic

system sensor(2)

4
Remove Parktronic system sensor (2) from

the bumper

Bo not brake off the retaining clamps (3).

Release tool

*168589023100

5
Install in the reverse order

Release tool

168 589 02 31 00

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Page 1

Page 1989 of 4133


AR88.20-P-2000GI
Remove/install front bumper
5.4.99

MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (U49) Styling package

MODEL
163.174

P88.20-2093-09


Remove, Install

1
Unscrew nuts (1)

On left and right inside of bumper.


*BA88.20-P-1001-01B

2
Remove bumper grill


Do not damage bumper, bumper grate

and grate mounts

Loosen retainers and pull to outside

Pulling hook

*140589023300

3
Remove outside temperature sensor from

bumper

4
Unscrew screw (2)


*BA88.20-P-1003-01B

5
Remove bumper toward front


Do not damage paint.

6
Disconnect electrical connector from fog

lamp/Parktronic

7
Disconnect splash water hose

Plug splash water hose.


Installation:
Fill water reservoir.

8
Install in the reverse order


Bumper
Number

Designation
Model

Series 163

BA88.20-P-1001-01B
Nut, front bumper on outer mount
Nm
8

BA88.20-P-1003-01B
Nut, front bumper on frame
Nm
8

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Page 1

Page 1990 of 4133


Hooked extraction tool

140 589 02 33 00

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