MERCEDES-BENZ ML430 1997 Complete Repair Manual
Page 1981 of 4133
BA88.30-P-1003-01A
Screw, mount on brush guard
Nm
49
BA88.30-P-1011-01A
Bolt, underride guard to brush guard
Nm
25
BA88.30-P-1015-01A
Nut, underride guard to bracket
Nm
49
BA88.30-P-1016-01A
Bolt, front section of underride guard to rear
section of underride guard
Nm
49
Bumper
Number
Designation
Model 163
BA88.20-P-1001-01B
Nut, front bumper on outer mount
Nm
8
BA88.20-P-1002-01B
Screw for front bumper on inner mount
Nm
1.5
BA88.20-P-1003-01B
Nut, front bumper on frame
Nm
8
Pulling hook
140 589 02 33 00
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Page 2
Page 1982 of 4133
AR88.20-P-2200GH
Remove/install rear bumper
6.4.99
MODEL
163.113 #A up to 289564,
163.154 #X up to 754619,
163.154 #A up to 289564,
163.136 /172
P88.20-0372-09
A
Covers
C
Screws
B
Nuts
Remove/install
1.1
Disconnect antenna connector of E-call
emergency call system
Only with emergency call system E-Call,
code 349.
Connector is located behind side flap of right
C-pillar paneling at jack mounting point.
2
Remove covers (A)
Do not damage paint. Do not break off
clips.
Installation wedge
*115589035900
3
Unscrew mounting nuts (B) from bumper
*BA88.20-P-1004-01B
4
Unscrew screws (C)
*BA88.20-P-1005-01B
5.1
Remove nut from rear mud guard
Only if present
*BA88.30-P-1004-01A
6
Remove bumper toward rear
Do not damage paint.
Installation:
Align bumper at tailgate and
at taillamps
7.1
Remove rubber seal for E-call emergency call
system antenna from body at right
Only with emergency call system E-Call,
code 349.
8
Install in the reverse order
Bumper
Number
Designation
Model 163
BA88.20-P-1004-01B
Nut, rear bumper to frame
Nm
8
BA88.20-P-1005-01BScrews, rear bumper on frame
Nm
8
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Page 1
Page 1983 of 4133
Number
Designation
Model 163
up to
31.8.01
Model 163
as of
1.9.01
BA88.30-P-1004-01A
Nut for retaining strap on mud guard on vehicle
underbody
Nm
66
Long wedge
115 589 03 59 00
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d by Modification services.
Page 2
Page 1984 of 4133
AR88.20-P-2200GI
Remove/install rear bumper
11.4.97
MODEL
163.113 #A up to 289564,
163.113 #X up to 754619,
163.154 #A up to 289564,
163.154 #X up to 716524,
163.136 /172 with CODE (849) Spare wheel carrier/spare wheel
P88.20-0369-09
A
Nuts
B
Nut
E
Nuts
C
Screws
D
Spare wheel carrier consoles
Remove/Install
1.1
Disconnect antenna connector of E-call
emergency call system
Only with emergency call system E-Call,
code 349.
Connector is located behind side flap of right
C-pillar paneling at jack mounting point.
2
Unscrew nuts (A)
On vehicle underbody behind cross
member
3
Unscrew nut (B)
On vehicle underbody behind cross
member
4
Unscrew bolts from spare wheel carrier
console
Do not damage bolt thread
Bolts fastened with nuts (A) can be driven
out from the rear of the cross member.
5
Remove spare wheel carrier consoles (D)
6
Remove 3 panels from bumper
Do not damage paint. Do not break off
clips.
Long wedge
*115589035900
7
Unscrew bolts (C) from bumper
*BA88.20-P-1007-01B
8
Unscrew nuts (E) from bumper
*BA88.20-P-1006-01B
9.1
Remove nut from rear mud guard
Only if present
*BA88.30-P-1004-01A
10
Remove bumper
Do not damage paintwork on vehicle and
bumper.
Completely turn spare wheel carrier to
rear (maximum clearance for bumper). Pull
bumper to rear and then lift out upward
between spare wheel carrier and vehicle.
Installation:
Align bumper at tailgate and
at taillamps
Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1
Page 1985 of 4133
11.1
Remove rubber seal for E-call emergency call
system antenna from body at right
Only with emergency call system E-Call,
code 349.
12
Install in the reverse order
Bumper
Number
Designation
Model 163
BA88.20-P-1006-01B
Nuts for rear bumper on cross member
Nm
8
BA88.20-P-1007-01B
Screws for rear bumper on cross member,
rear
Nm
8
Designation
Model 163
up to
31.8.01
BA88.30-P-1004-01A
Nut for retaining strap on mud guard on vehicle
underbody
Nm
6
Long wedge
115 589 03 59 00
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Page 2
Page 1986 of 4133
AR82.10-P-5103GH
Remove/install fog lamp
5.5.00
MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (U49) Styling package
MODEL
163.174
P82.10-2830-06
1
Cover
2
Bolt
3
Fog lamp
Remove/Install
1
Remove cover (1)
2
Unscrew bolt (2)
3
Remove fog lamp (3) from bumper
4
Disconnect connector
5
Install in the reverse order
Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1987 of 4133
AR82.10-P-1825GH
Remove/install fog lamp bulb
23.4.01
MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (U49) Styling package
MODEL
163.174
P82.10-2833-06
1
Cover
2
Bulb housing
3
Bulb
4
Connector
5
Locking mechanism
6
Fog lamp insert
Remove/install
1
Remove cover (1) from bumper
Do not break retaining lugs.
2
Remove bulb housing (2)
To unlock, rotate counterclockwise.
Installation:
Ensure that the locking
device has locked securely.
3
Remove fog lamp insert (6) from housing
Installation wedge
*115589035900
4
Disconnect connector (4)
5
Remove bulb on the back of the fog lamp
insert (6)
Do not hold the bulb with bare fingers, as
fingerprints bake and leave behind
opaqueness on the bulb. Use a soft, lint-free
cloth.
Lock securely.
6
Install in the reverse order
Longitudinal wedge
115 589 03 59 00
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Page 1
Page 1988 of 4133
AR54.65-P-0001GH
Remove/install Parktronic system (PTS) sensors in front bumper
19.4.01
MODEL
163.113 /128 /154 /157 /174 /175 with CODE (220a) Parktronic System (PTS)
P54.65-2411-06
1
Plug connection
2
Parktronic system sensor
3
Retaining clamps
Remove/install
1
Remove front bumper
with styling package, code U49.
AR88.20-P-2000GI
As of 01.09.01.
AR88.20-P-2000GJ
2
Put down bumper safely in a suitable place
Do not damage paintwork.
3
Disconnect connector (1) from Parktronic
system sensor(2)
4
Remove Parktronic system sensor (2) from
the bumper
Bo not brake off the retaining clamps (3).
Release tool
*168589023100
5
Install in the reverse order
Release tool
168 589 02 31 00
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Page 1
Page 1989 of 4133
AR88.20-P-2000GI
Remove/install front bumper
5.4.99
MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (U49) Styling package
MODEL
163.174
P88.20-2093-09
Remove, Install
1
Unscrew nuts (1)
On left and right inside of bumper.
*BA88.20-P-1001-01B
2
Remove bumper grill
Do not damage bumper, bumper grate
and grate mounts
Loosen retainers and pull to outside
Pulling hook
*140589023300
3
Remove outside temperature sensor from
bumper
4
Unscrew screw (2)
*BA88.20-P-1003-01B
5
Remove bumper toward front
Do not damage paint.
6
Disconnect electrical connector from fog
lamp/Parktronic
7
Disconnect splash water hose
Plug splash water hose.
Installation:
Fill water reservoir.
8
Install in the reverse order
Bumper
Number
Designation
Model
Series 163
BA88.20-P-1001-01B
Nut, front bumper on outer mount
Nm
8
BA88.20-P-1003-01B
Nut, front bumper on frame
Nm
8
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Page 1
Page 1990 of 4133
Hooked extraction tool
140 589 02 33 00
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d by Modification services.
Page 2