MERCEDES-BENZ ML430 1997 Complete Repair Manual

AR88.20-P-2200GH
Remove/install rear bumper
6.4.99

MODEL
163.113 #A up to 289564,

163.154 #X up to 754619,

163.154 #A up to 289564,

163.136 /172

P88.20-0372-09

A
Covers
C
Screws

B
Nuts


Remove/install

1.1
Disconnect antenna connector of E-call

emergency call system

Only with emergency call system E-Call,

code 349.

Connector is located behind side flap of right

C-pillar paneling at jack mounting point.

2
Remove covers (A)

Do not damage paint. Do not break off

clips.

Installation wedge

*115589035900

3
Unscrew mounting nuts (B) from bumper


*BA88.20-P-1004-01B

4
Unscrew screws (C)


*BA88.20-P-1005-01B

5.1
Remove nut from rear mud guard

Only if present


*BA88.30-P-1004-01A

6
Remove bumper toward rear

Do not damage paint.


Installation:
Align bumper at tailgate and
at taillamps

7.1
Remove rubber seal for E-call emergency call

system antenna from body at right

Only with emergency call system E-Call,

code 349.

8
Install in the reverse order


Bumper
Number

Designation
Model 163

BA88.20-P-1004-01B
Nut, rear bumper to frame
Nm
8

BA88.20-P-1005-01BScrews, rear bumper on frame
Nm
8

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

Number
Designation
Model 163

up to

31.8.01
Model 163

as of

1.9.01

BA88.30-P-1004-01A
Nut for retaining strap on mud guard on vehicle

underbody
Nm
66

Long wedge

115 589 03 59 00

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AR88.20-P-2200GJ
Remove/install rear bumper
6.4.99

MODEL
163.113 /128 /136 /154 /157 /172 /175 with CODE (U49) Styling package

MODEL
163.174

P88.20-2090-09


Remove/install

1.1
Separate antenna of emergency call system

E-Call connector

Only with E-call emergency call system,

code 349. The connector is located behind

the side flap of the right C-pillar paneling at

the jack socket point.

2
Unscrew screws (A) on energy absorber

retaining straps at bottom of cross member

2 each.


*BA88.20-P-1005-01B

3
Pull cover strip off of screws (B) at top of

bumper

Velcro strips

4
Unscrew screws (B) at top of bumper


*BA88.20-P-1005-01B

5
Pull bumper to the rear and remove

Do not damage paintwork/wiring harness.


Installation:
Align bumper at tailgate and

at taillamps.

6.1
Remove rubber seal of antenna of emergency

call system E-Call on right at body

Only with emergency call system E-Call,

Code 349.

7.1
Disconnect connector from Parktronic system

Only with Parktronic system (PTS), code

220a. Remove left rubber seal at body.

8
Install in the reverse order


Bumper
Number

Designation
Model 163

BA88.20-P-1005-01B
Screws, rear bumper to frame
Nm
8

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR88.20-P-2200GK
Remove/install rear bumper
26.2.01

MODEL
163.113 #A as of 289565,

163.113 #X as of 754620,

163.154 #A as of 289565,

163.128 /157 /175

P88.20-2200-09


Remove/Install

1.1
Disconnect antenna connector of E-call

emergency call system

Only with emergency call system E-Call,

code 349.

The connector is located behind side flap on

right C-pillar paneling at vehicle jacking point.

2
Remove panelings (1)

Do not damage paint. Do not break off

clips.

Installation wedge

*115589035900

3
Remove screws (2)


*BA88.20-P-1008-01B

4.1
Remove nut for dirt trap retaining strap from

vehicle underbody

Only if present


*BA88.30-P-1004-01A

5
Pull bumper toward rear and remove

Do not damage paint/wiring harness.

Pull directly over clips (arrows) and

detach from bracket.


Installation:
Align bumper at tailgate and
at taillamps

6.1
Remove rubber seal for E-call emergency call

system antenna from body at right

Only with emergency call system E-Call,

code 349.

7.1
Detach connector from Parktronic system

Only with Parktronic system (PTS), code

220a.


Remove left rubber seal from body.

8
Install in the reverse order


Bumper
Number

Designation
Model 163

BA88.20-P-1008-01B
Screw for rear bumper on mount
Nm
8

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Detachable body components, underride guard

Number

Designation
Model 163

as of

1.9.01

BA88.30-P-1004-01A
Nut for retaining strap on mud guard on vehicle

underbody
Nm
6

Long wedge

115 589 03 59 00

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

AD54.30-P-6000-04GH
CAN data lines test electrics IC
Model 163

t
A

Scope of test

Measuring instrument/

Test connection

Operation/

Requirement
Specified value
D
Possible cause/

Remedy

1.0
CAN data buses

Resistance

9
w

(B.9)

A1

bL
10

(B.10)

Ignition:
OFF

Coupling "B" (12-pin)

disconnected

(N3 is connected to CAN)

approx.

120
WD
CAN:
-
//
-
,
d e
D
N3

Value in order:
#
t
1.1

1.1
CAN data buses

Voltages, low line

oc

A1

L
10

(B.10)

Ignition: ON

approx. 2.3 V
D
N3

Value in order:
#
t
1.2

1.2
CAN data buses

Voltages, high line
oc

A1

L
9

(B.9)

Ignition: ON

approx. 2.6 V
D
N3

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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AD54.30-P-6000-05GH
CAN input resistance, testing electrical

system of IC
Model 163

t
A

Scope of test

Measuring instrument/

Test connection

Operation/

Requirement
Specified value
D
Possible cause/

Remedy

1.0Instrument cluster (A1)

CAN input resistance

9
v

(B.9)

A1

bK
10

(B.10)

Ignition:
OFF

Coupling "B" (12-pin)

disconnected

approx.

120
WD
A1

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BT27.19-P-0003-01A
Caps for solenoid valve, new
Transmission 722.6
k

TRANSMISSION
722.6 as of 1.8.97

P27.19-0321-06

15
Caps

To prevent a short-circuit due to metal

abrasion or metal shavings on the contact

tongues of the solenoid valves, all solenoid

valves are covered with caps.

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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AR68.20-P-2150GI
Disassemble/assemble center console
20.4.01

MODEL
163.113 /154 /174 #A as of 289565,
163.113 #X as of 754620,

163.128 /157 /175

P68.20-2513-09


Disassemble/assemble

1
Remove center console

AR68.20-P-2000GH

2
Lay center console down on suitable

subsurface

3
Remove front ashtray (1)

AR68.20-P-2400GI

4
Remove storage compartment (2)

5
Remove rear center console (3)

AR68.20-P-2020GI

6
Remove rear air nozzle (4)

AR83.10-P-4800GH

7
Remove RCP console module (N72/2)

AR68.20-P-2210GH
8.1
Remove rear beverage holder (5)
Model 163.154 #A as of VIN 145273 up to

VIN 289564, model 163.172 #A as of VIN

145273, model 163.113 /174 #A up to VIN

289564, model 163.136 /154 /172 #X as of

VIN 708319, model 163.113 #X up to VIN

754619

AR68.20-P-2220GH

Model 163.113 /154 /174 #A as of VIN

289565, model 163.113 #X as of VIN 754620

model 163.128 /157 /175

AR68.20-P-2220GI

9
Remove rear ashtray (6)

AR68.20-P-2230GH

10
Remove bolts (7) for center console from top

and bottom section

6 bolts.

11
Remove top section (8) and bottom section

(9) from center console

12
Remove interior wiring harness (10) from

center console

13
Assemble in reverse order

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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AR68.20-P-2400GI
Remove/install ashtray housing in front center console
20.4.01

MODEL
163.113 /154 /174 #A as of 289565,
163.113 #X as of 754620,

163.128 /157 /175

P68.20-2459-04

1
Center console

2
Plug

3
Bolts

4
Front ashtray


Remove/install

1
Remove center console (1)

AR68.20-P-2000GH

2
Lay center console down on suitable

subsurface

Do not damage center console

3
Disconnect plug (2)

4
Remove bolts (3)

5
Remove front ashtray (4)


Installation:
Ensure that ashtray is

seated correctly in center console.

6
Install in the reverse order

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1