Transmission Mercury Milan 2010 s Service Manual

2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel fill inlet may not have been properly closed. SeeEasy Fuel™
“no cap” fuel systemin this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly closing the fuel fill inlet or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the service engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If the service engine soon
indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
detected by the OBD-II may not have symptoms that are apparent,
continued driving with the service engine soon
indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the service engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If the service engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer toOn-board
diagnostics (OBD-II)in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If the service engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if the service engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
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TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the operating range for normal operating temperature.
Your vehicle is equipped with one of the following dipsticks.
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Low fluid level
Type A
Type B
Do not drive the vehicle if the fluid level is at the bottom of the dipstick
and the outside temperatures are above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperatures 185°F-200°F (85°C-93°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
Type A
Type B
The transmission fluid should be in the zone, identified by the arrows in
the above figures, if at normal operating temperature 185°F-200°F
(85°C-93°C).
DO NOT ADD
ADD (CHECK HOT)
DO NOT ADD
ADD (CHECK HOT)
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High fluid level
Type A
Type B
Fluid levels above the zone, identified by the arrows in the above figures,
may result in transmission failure. An overfill condition of transmission
fluid may cause shift and/or engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick blade. Refer to
Maintenance product specifications and capacitiesin this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
Type A
Type B
If an overfill occurs, excess fluid should be removed by an authorized
dealer.
DO NOT ADD
ADD (CHECK HOT)
DO NOT ADD
ADD (CHECK HOT)
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An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking transmission fluid level for recreational flat tow
operation
Type A
Type B
Before recreational flat towing your vehicle, the transmission fluid level
may need to be set to a lower level. These guidelines are designed to
prevent damage to your transmission. Before you recreational flat tow,
your fluid level must be verified by an authorized dealer.
This fluid level is within the normal operating fluid range and does not
require that you have your fluid level readjusted after recreational flat
tow operation.
See theTires, Wheels and Loadingchapter for more information on
recreational flat towing.
DO NOT ADD
ADD (CHECK HOT)
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Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is
within 3/8 inch (10mm) of the bottom of the filler hole with the vehicle
on a level surface.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraftpart numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
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Item Capacity Ford part nameFord part number / Ford
specification
Engine oil
(2.5L engine)5.3 quarts
(5.0 L)•MotorcraftSAE
5W-20 Premium
Synthetic Blend Motor
Oil (US)
•MotorcraftSAE
5W-20 Full Synthetic
Motor Oil (US)
•MotorcraftSAE
5W-20 Super Premium
Motor Oil (Canada)
•MotorcraftSAE
5W-20 Synthetic Motor
Oil (Canada)
2
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12 (Canada)
•CXO-5W20-LFS12 (Canada)
/
WSS-M2C930-A with API
Certification Mark Engine oil
(3.0L engine)6.0 quarts (5.7L)
Lock cylinders —Motorcraft
Penetrating and Lock
LubricantXL-1/
None
Manual transmission3.0 quarts
(2.87L)
3
Motorcraft
SAE 75W-90
API GL-4
Gear OilXT-4-QGL/
WSS-M2C203-A1 and GL-4
Automatic
transmission fluid9.0 quarts
(8.5L)
4
Motorcraft
MERCONLV AT F
6
X T-10-QLV /
MERCONLV
Rear differential
(AWD) fluid2.4 pints (1.15L)MotorcraftSAE
80W-90 Premium Rear
Axle LubricantXY-80W90-QL /
WSP-M2C197-A
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Item Capacity Ford part nameFord part number / Ford
specification
Power transfer unit
(PTU) fluid (AWD)
5
12 ounces
(0.35L)MotorcraftSAE
75W-140 Synthetic
Rear Axle LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer
fluid4.75 quarts
(4.5L)MotorcraftPremium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank (FWD)17.5 gallons
(66.2L)——
Fuel tank (AWD)16.5 gallons
(62.4L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Service refill capacity is determined by filling the transmission within 3/8 inch (10mm) of the
bottom of the filler hole with the vehicle on a level surface.4Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.5The power transfer unit is lubricated for life with synthetic lube. Lubricant levels are not to be
checked or changed unless a leak is suspected or repair required. Replace power transfer unit
lubricant with specified synthetic lubricant anytime the unit is submerged in water.
See your authorized dealer for fluid level checking or filling of the power transfer unit.6Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
Devices and their location
3. Make, vehicle line, series, body
type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
6–Speed Manual Transmission (G6M) 6
6–Speed Automatic Transmission (6F35) W
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A
Accessory delay ..........................77
AdvanceTrac ..............................203
Air cleaner filter .......310–311, 313
Air conditioning
automatic temperature
control system ....................48, 51
Airbag supplemental restraint
system ........................132, 141, 144
and child safety seats ............134
description ..............132, 141, 144
disposal ....................................147
driver airbag ....132, 134, 142, 145
indicator light .........141, 143, 147
operation .........132, 134, 142, 145
passenger airbag ....132, 134, 142,
145
side airbag ...............................141
All Wheel Drive (AWD),
driving off road .........................227
Ambient mood/lighting ...............61
AM/FM .........................................29
Antifreeze
(see Engine coolant) ................285
Anti-lock brake system
(see Brakes) ......................201–202
Anti-theft system ................99, 103
arming the system ..................103
disarming a triggered
system .....................................104
triggering .................................104
Audio system
6-CD in dash .............................29
Single CD ..................................29
Audio system (see Radio) .........29Automatic transmission
driving an automatic
overdrive .........................210–211
fluid, adding ............................310
fluid, checking ........................310
fluid, refill capacities ..............314
fluid, specification ..................314
Selectshift (SST) ....................213
Auxiliary input jack (Line in) ....37
Axle
lubricant specifications ..........314
B
Battery .......................................283
acid, treating emergencies .....283
jumping a disabled battery ....251
maintenance-free ....................283
replacement, specifications ...313
servicing ..................................283
Belt-Minder.............................127
Blind Spot Information
System .......................................221
Booster seats .............................163
Brakes ........................................201
anti-lock ...........................201–202
anti-lock brake system (ABS)
warning light ...........................202
fluid, checking and adding ....305
fluid, refill capacities ..............314
fluid, specifications .................314
lubricant specifications ..........314
parking ....................................202
shift interlock ..........................209
Break-in period .............................6
Bulbs ............................................61
C
Capacities for refilling fluids ....314
Index
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