oil MITSUBISHI ECLIPSE 1991 Service Manual

AUTOMATIC TRANSAXLE- Extension Housing Assembly <W4A33>211337
EXTENSION HOUSING ASSEMBLY
- DISASSEMBLY AND REASSEMBLY
NZlVGAA
>-
Disassembly steps
l +1. Air breather2. Dust seal guardl * 3. Oil seal4. Extension housing
NOTE(I) Reverse the disassembly procedures to reassemble.(2) W : Refer to “Service Points of Reassembly”.(3) q : Non-reusable parts
R3
MD99881 2MD998822
TFA03192010043
SERVICE POINTS OF REASSEMBLY
3. INSTALLATION OF OIL SEALUsing the special tool, install the oil seal.
1. INSTALLATION OF AIR BREATHER
Apply sealant to the air breather port and fit the air breatherin position.
Specified sealant: MOPAR Part No.4318025 or equiva-lent

AUTOMATIC TRANSAXLE- Transfer Case Sub Assembly <W4A33>21-341
TRANSFER CASE SUB ASSEMBLY
- DISASSEMBLY AND REASSEMBLY
NZlVJAA
Ii35-42
irn26-30 ftlbs.
Disassembly steps
1.Transfer cover
2.O-ring
r)+3.Spacer4.Outer race
5. Drive bevel gear shaft
6.Outer race
**7.Spacer
I)+ 8. Oil seal9.Transfer case
10. Drive bevel gear
~~ e+ 11. Taper roller bearing~~ e+ 12. Taper roller bearing
TFA0603
NOTE(1) Reverse the disassembly procedures to reassemble.(2) +e : Refer to “Service Points of Disassembly”.(3) ~~ : Refer to “Service Points of Reassembly”.(4) m : Non-reusable parts

21-342AUTOMATIC TRANSAXLE -Transfer Case Sub Assembly <W4A33>
MD99891 2\
MD998827.
MD998812
MD998818
TFA0302
SERVICE POINTS OF DISASSEMBLY11./12. REMOVAL
OF TAPER ROLLER BEARINGSriUsing the special tool, remove the taper roller bearing.
-I
SERVICE POINTS OF REASSEMBLY
12./l 1. INSTALLATION OF TAPER ROLLER BEARINGSUsing the special tool, install the taper roller bearing.
r,
8. INSTALLATION OF OIL SEALUsing the special tool, install the oil seal.

22-6WHEELS AND TIRES - Wheel and Tire
INSTRUCTIONS FOR ALUMINUM TYPE
WHEELSUzzGfM
1. Aluminum is vulnerable to alkalies. If a vehicle
washing detergent has been used, or salt from
sea water or road chemicals has adhered, washthe vehicle as soon as possible. After washing
the vehicle, apply body or wheel wax to the
aluminum type wheels to prevent corrosion.
2. When cleaning the vehicle with steam, do not
direct steam onto the aluminum type wheels.
When tightening nuts for aluminum type
wheels, particularly observe the following:
(1) Clean the hub surface of aluminum type
wheels.(2) After finger-tightening wheel nuts, tighten
them to specifications.
(3) Do not use an impact wrench or push the
wrench by foot to tighten the wheel nuts.
(4) Do not apply oil to the threaded portions.
INSTRUCTIONS FOR TIRE CHAINS AND
SNOW TIRESNZZGGAA
1.Use tire chains only on front wheels. Do not usetire chains on rear wheels.
2. When using snow tires, use them on all four
wheels for maneuverability and safety.
INSTRUCTIONS FOR COMPACT SPARE
TIRE;c.1. The compact spare tire is designed to. save
space in the luggage compartment, and its
L’lighter weight makes it easier to use if a fiat tire
occurs.
2.The following instructions for the compact sparetire should be observed.
(1) Check the inflation pressure after installing
the spare, and adjust to the specified pres-
sure.(2) Avoid driving through automatic car washes
and over obstacles that could possibly dam-
age the vehicle’s undercarriage. Because
the tire is smaller than the original tire, car
ground clearance is slightly reduced.
(3) The compact spare tire should not be used
on any other wheels, nor should standard
tires, snow tires, wheel covers or trim rings
be used with the compact spare wheel. If
such use is attempted, damage to these
items or other vehicle components may
occur.

23-2
SPECIFICATIONS
GENERAL SPECIFICATIONS
BODY - Specifications
N23CA--
Items
Hood
We
Door
Construction
Regulator system
Locking system
Liftgate
We
Slass installation method
Windshield glass
Quarter window glass
Liftgate window glass
Zlass thicknessmm (in.)
Windshield glass
Liftgate window glass
Door glass
Quarter window glass
‘ower window motor
Type
Revolutions under no loadwm
Revolutions under load
wmAt 1
Nm t.72 ft.lbs.1At 2
Nm (1.45 ft.lbs.1Bound current A
Direction of rotation
‘ower window main switch
Type
Rated load currentA
Lock switch
Power window switch
‘ower window sub switch
TvwRated load current A
‘ower window relay
Maximum contact currentA
Rated coil currentA
Voltage drop between terminalsV(At 12 V and the rated load current)
Specifications
Rear hinged, front opening type
Front-hinged, sash construction
Wire type
Pin-fork type
Inner-hinged, with gas damper
Adhesive type
Adhesive type
Adhesive type5.3
i.21)3.5
t.1413.5
t.1413.5
t.141
Permanent magnet type (Built-in circuit breaker)
75 or more65-95
50-80
34 or less
Clockwise and counter-clockwise
Automatic reset type
10
10
Automatic reset type
10
20
Max. 0.2
0.2 or less

BODY - Specifications23-3
Items
Door lock control unitEffective voltage
V
Current consumption (when not in operation)
Door lock power relay
Range of voltage used
V
Rated load current (at 13.5 VIA
Rated coil currentA
Voltage drop between terminalsV
Door lock actuator
Bound current (at 12 VIA
Operating voltage rangeV
l Tripping time (at 12 V)second
Remote control mirror
Remote control mirror motorBound current
mA
Operating voltage range
V
Door mirror control switchRated load
mA
4utomatic seat belt motor
TypeRated voltage
V
No-load speedwmNo-load current A
mASpecifications
lo-16
3 or less8-16
10
0.2 or less
0.2 or less2.5-4.5
9-15
5-30
500 or less
9.5-l 5
50
Ferrite magnet motor
12
140
4
NOTEl : Tripping time is the time consumed until current reaches 0.5 A after power connection.
SERVICE SPECIFICATIONSN23CB--
ItemsSpecifications
Standard valueDoor
inside handle playmm (in.)2.5-8.5 (.09-,331
Door outside handle playmm (in.)2.5-6.5 (.09-.25)
TORQUE SPECIFICATIONS
ItemsNmft.lbs.
Hoodhingetohood9-14
7-10
Hoodhingetobody(bolt)17-2612-19
Hoodhingetobody(nut)9-147-10
Hoodlatchtobody7-115-8

23-54BODY - Window Glass
WINDOW GLASS
N23LAAB
GENERALThe windshield and
liftgate window glass are attached by an urethane-base adhesive to the window frame.
This adhesive not only provides improved glass holding and sealing, but also permits use of body openings
having a greater
structural strength.
ADHESIVE, PRIMER AND RESERVE ITEMSItems
ApplicationsQuantityAdhesive, Primer
Adhesive:As required
3M Super Fast Urethan Part No.8609
or equivalent
Primer:As required
3M Super Fast Urethan Primer
Part
No.8608 or equivalentReserve items
Dispensing nozzleOne
Wire (dia. x length)for cutting adhesiveLir,“$c;s onfi wire(62 in.
x 3.3 ft.)
Adhesive gunfor adhesive application
OneIsopropyl alcoholfor cleaning jointing surfacesAs required
Wiping ragsAs required
Sealerfor prevention of water leaks andAs requiredgathering after adhesive applicationIsopropyl alcoholfor cleaning
As requiredGlass holderTwo
Spacers (Service Part)As required
Window moulding assembly
One(Service part)
Tectyl 506T (Valvoline Oil Company)As required

BODY - Quarter Window Glass23-61QUARTER WINDOW GLASS
N22LEAKPre-removal Operation
@Removal of Rear Side Trim, Quarter
Trim. Center Pillar Trim and Rear
IPillar’ Trim
I(Refer to
P.23-85.)l kemoval of Side Air SpoilerI(Refer to
P.23-74.)Iter Trim, Center Pillar Trim and Rear
Removal steps1. Quarter window moulding lower
2. Quarter window moulding upper
3. Quarter window moulding front
4. Quarter window glass
5. Quarter window moulding clipInstallation steps5. Quarter window moulding clip
l + 3. Quarter window moulding front
l * 4. Quarter window glass
2. Quarter window moulding upper1. Quarter window moulding lower
NOTE(1) l + : Refer to “Service Points of Installation”.(2) $ : Non-reusable parts
Quarter window glass
SECT.B-B and C-C
SECT. A-A
18AO521mm
(in.)18AO521
-ISERVICE POINTS OF INSTALLATION3. INSTALLATION OF QUARTER WINDOW
MOULDING
FRONT/4. QUARTER WINDOW GLASS
(1) Remove residual-sealant from the body and glass.
(2) Degrease the body and glass, and coat primer.
(Refer to
P.23-59.)
(3) Coat specified sealant on the indicated position of the
glass.Specified sealant: MOPAR Silicone Rubber Sealer
Part No.4626070 or Auto Glass
Adhesive and Sealer PartNo.2298825 or equivalent
(4) Mount the glass on the body.

23-62BODY - Liftgate Window Glass
LIFTGATE WINDOW GLASSN22LDAK
REMOVAL AND INSTALLATION
Pre-removal Operation*Removal of Liftgate Trim and Flange
Trim
(Refer to
P.23-86.)aRemoval of Air Spoiler
(Refer to P.23-74.)Post-installation Operation
*Installation of Air Spoiler
(Refer to
P.23-74.)*Installation of Liftgate Trim and
Flange Trim
(Refer to
P.23-86.)
I
Removal steps
I. Liftgate moulding upper
2. Liftgate moulding clip
3. Liftgate moulding lower
4. Liftgate moulding side
o*5. Liftgate window glass
6. Liftgate moulding fastener
7.
Liftgate moulding clip
Installation steps7.
Liftgate moulding clip
6.
Liftgate moulding fastener
M 4. Liftgate moulding side
w 5. Liftgate window glass
3.
Liftgate moulding lower
2. Liftgate moulding clip1. Liftgate moulding upper
WA0487NOTE
(1) l * : Refer to “Service Points of Removal”.(2) .+ : Refer to “Service Points of Installation”.(3) q : Non-reusable parts
SECT. A-A
SECT. B-B(Other areas not illustrated arethe same as those in cmss sec-
SECT. C-C(Other areas not illustrated are thesame as those ,ncrms sectmn A-A )1ar40525mm
(in.)
ISA0526
SERVICE POINTS OF REMOVAL5. REMOVAL OF
LIFTGATE WINDOW GLASS
Remove the quarter window glass in the same procedure as
the windshield glass. (Refer to
P.23-58.)
SERVICE POINTS OF INSTALLATION4. INSTALLATION OF
LIFTGATE WINDOW MOULDINGSIDE/5.
LIFTGATE WINDOW GLASS
Compared with the windshield glass, adhesive is coated onthe different position but the working procedure is same.
(Refer to
P.23-59.)

23-74BODY - Aero Parts
AERO PARTSN23XAAH
REMOVAL AND INSTALLATION
WA076318A0764
lQA0479Side air dam removal
l * l *1. Side air dam (door)
2. Air,dam clip+* l +3. Side air dam (side sill)
Rear air spoiler assembly (center) removal stepsRear wiper
(Refer to GROUP
8-Rear Wiper.)Liftgate trim (Refer to P.23-86.)
High mounted stop light
(Refer to GROUP
8-Lighting System.)
4. Rear wiper grommet
+w l c5. Rear air spoiler assembly (center)12. Spoiler tape
Rear air spoiler assembly (side) removal steps6. Mast antenna
7. Mounting nut
8. Mounting insulator
l * l a9. Rear air spoiler assembly (side)
10. Air spoiler bracket assembly
Door air spoiler removal
,+ 1 1. Door air spoiler
NOTE(1) Reverse the removal procedures to reinstall.(2) l + : Refer to “Service Points of Removal”.(3) l + : Refer to “Service Points of Installation”.