MITSUBISHI GALANT 2004 Workshop Manual

Manufacturer: MITSUBISHI, Model Year: 2004, Model line: GALANT, Model: MITSUBISHI GALANT 2004
Pages: 1456, PDF Size: 60.14 MB
Search: (oil filter, wheel, dead battery, torque, auxiliary battery location, oil temperature)
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Page 851 of 1456


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AC306157
7N
8
226 ± 29 N·m
167 ± 21 ft-lb
65 ± 6 N·m
48 ± 4 ft-lb12
N
10
9
N
14
16
21
2
1
30 ± 3 N·m
23 ± 2 ft-lb
34
5
6
N
17
N
19
AD
23
48 ± 6 N·m
36 ± 4 ft-lb
23 ± 3 N·m
17 ± 2 ft-lb
29 ± 4 N·m
21 ± 3 ft-lb 48 ± 7 N·m
36 ± 5 ft-lb
22
12 ± 2 N·m
107 ± 17 in-lb
13 15
1820
11
  
 
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Page 852 of 1456


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&B<(4&= >&C(57
**7)D
•%''() .8 2C9 2+895
•%''&') *++ $21.0 972?95
•%''(") -++95 <*,0 -++95
•%''("") -++95 *5
•%''#") -++95 28;
•%''(''&) 52.0 -F 972?95 *.8 .60*++95
•%''((() :*/95
•%''#) *.=95
•%''"#") .=1.9 *.=95 *+*./95 3/<*1.4
•%''&'#) .=1.9 *.=95
•%'''&) .=1.9 *.=95
•%''') 220 360*.8*584
•%''') 220 36<2504
•%'''() $21.0 3'(4
•%'''")
<*1. *.8 22C 6697F+;
AC306158
83 ± 12 N·m
61 ± 9 ft-lb
83 ± 12 N·m
61 ± 9 ft-lb
58 ± 7 N·m*
43 ± 5 ft-lb*
26
90 ± 10 N·m
67 ± 7 ft-lb
58 ± 7 N·m*
43 ± 5 ft-lb*9.0 ± 1.0 N·m
80 ± 9 in-lb
49 ± 3 N·m
36 ± 2 ft-lb
25
24
31
48 ± 6 N·m
36 ± 4 ft-lb
58 ± 7 N·m*
43 ± 5 ft-lb*
113 ± 12 N·m*
83 ± 9 ft-lb*
29
29 30
28
2732
AF
26 ± 5 N·m
19 ± 4 ft-lbN
N
  
 
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Page 853 of 1456


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--..  

 
CAUTION
* +*9 5>>7A >4&))<4& 9* 98& ?8&&7 E&54(+6 EA 98& '&8(C7&
?&(689 9* 5'*(= >*))(E7& =5;56& ?8&+ 98& =4('& )85:9 +<9
() 7**)&+&=
69 6:9/1*+ 022+ %''( 02 ,1H 0<9 <-F *.8 5972?9 0<9 851?9
6<*,0 .-0

--$..
     
  ,  $
G 
 
   
CAUTION
•* +*9 4&;*'& 98& +<9 :4*; E577 L*(+9 **)&+ (9 5+= <)&
98& )>&C(57 9**7 9* 5'*(= >*))(E7& =5;56& 9* E577 L*(+9
984&5=)
•5+6 98& )>&C(57 9**7 ?(98 C*4= 9* >4&'&+9 (9 :4*; :577
(+6
 9:+*/9 0<9 69+, +2/C1.= .-0 >10< * 59=-+*5 .-0E F9/*-69 0<9
251=1.*+ 2.9 16 * +100+9 F10 +*5=9 02 1.60*++ 0<9 6:9/1*+ 022+
.60*++ 6:9/1*+ 022+ %''&' *6 6<2>. 1. 0<9 ,1=-59
 -5. 0<9 F2+0 *.8 C.2F *6 .9/966*5; 02 7*C9 0<9 L*>6 2,
6:9/1*+ 022+ %''&' :*5*++9+E 01=<09. 0<9 F2+0 F; <*.8 *.8
/2.,157 0<*0 0<9 L*>6 *59 601++ :*5*++9+
% 
(/0* /


 +
 0  
 2 
   1*0 !
 1=<09. 0<9 F2+0 >10< * >59./< 02 816/2..9/0 0<9 019 528 9.8
*.8 5972?9 0<9 69+, +2/C1.= .-0

AC102462AC
MB990767
AC208247AC
CORD
BOLTMB991897
NUT
BALL JOINT
AC106821
KNOB PARALLELBOLT
CORRECT
WRONG
AC

Page 854 of 1456


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--..  
 

69 6:9/1*+ 022+6 %''("E %''(""E %''#" *.8
%''( 02 :-6< 2-0 0<9 851?9 6<*,0 25 0<9 851?9 6<*,0 *.8
1..95 6<*,0 *6697F+; ,527 0<9 <-F
 972?9 0<9 851?9 6<*,0 ,527 0<9 <-F F; :-++1.= 0<9 F20027 2,
0<9 F5*C9 816/ 02>*586 ;2-
CAUTION
•* +*9 ><77 *+ 98& =4('& )85:9P =*(+6 )* ?(77 =5;56& 98&
GP E& )<4& 9* <)& 98& >4A E54
•,8&+ ><77(+6 98& =4('& )85:9 *<9 :4*; 98& 945+)5@7&% E&
C54&:<7 9859 98& )>7(+& >549 *: 98& =4('& )85:9 =*&) +*9
=5;56& 98& *(7 )&57
 972?9 0<9 851?9 6<*,0 ,527 0<9 05*.6*H+9 F; 0<9 ,2++2>1.=
:52/98-59 .6950 * :5; F*5 F90>99. 0<9 05*.6*H+9 /*69 *.8
0<9 851?9 6<*,0E *.8 0<9. :5; 0<9 851?9 6<*,0 ,527 0<9
05*.6*H+9
CAUTION
* +*9 5>>7A >4&))<4& 9* 98& ?8&&7 E&54(+6 EA 98& '&8(C7&
?&(689 9* 5'*(= >*))(E7& =5;56& ?8&+ 98& =4('& )85:9 ()
4&;*'&= :% 8*?&'&4% '&8(C7& ?&(689 ;<)9 E& 5>>7(&= 9*
98& E&54(+6 9* ;*'& 98& '&8(C7&% 9&;>*454(7A )&C<4& 98&
?8&&7 E&54(+6 EA <)(+6 )>&C(57 9**7) $ """ 5+=
$ " !

AC102550
MB990244
(THREE)
MB991354
MB990242 MB990767
AC
AC102551
AD
DRIVESHAFT
AC100141AK
TRANSAXLE
TJ ASSEMBLY
PRY BAR
AC210315AE
MB990998 MB991000

Page 855 of 1456


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--..
2
  
   


 $ 
  
 972?9 0<9 851?9 :+*09 /2-:+1.= F2+06 ><1+9 0-5.1.= 0<9
/5*.C 6<*,0
 5; 0<9 025B-9 /2.?95095 02>*586 0<9 05*.6*H+9 6189
972?9 0<9 025B-9 /2.?95095 >10< 0<9 05*.6*H+9

--..  $ 


 @.=1.9 <*.=95 36:9/1*+ 022+ %''&'#4 16 -698A
34 90 6:9/1*+ 022+ %''&'# 39.=1.9 <*.=954 02 0<9 ,52.0
,9.895 *6697F+1.= F2+06 3 *.8 4 *.8 3
*.8 4 *6
6<2>.
34 90 6:9/1*+ 022+ %''# *.8 %''"#" 3/<*1.4 02
<2+8 0<9 9.=1.905*.6*H+9 *6697F+;
 @.=1.9 <*.=95 36:9/1*+ 022+ %'''&4 16 -698A
34 6697F+9 0<9 9.=1.9 <*.=95 36:9/1*+ 022+ %'''&4
90 ,2++2>1.= :*506 02 0<9 F*69 <*.=954
•  
 34
• 3  4 3%'''4 @  A
•$ 3'(4 3%'''(4
• 3 4 3%'''4 @  A
34 90 6:9/1*+ 022+ %'''& 39.=1.9 <*.=954 02 0<9 ,52.0
,9.895 *6697F+1.= F2+06 3 *.8 4 *.8 3
*.8 4 *6
6<2>.
AC306197
<RH> <LH>
A
C
B
D
AB
AC600733
MB991527MB991454
MB991895
AB
AC306199AB
JOINT (90)
(MB991930)FOOT
(STANDARD)
(MB991932)FOOT
(SHORT)
(MB991933)
SLIDE
BRACKET (HI)
AC306197
<RH> <LH>
A
C
B
D
AB

Page 856 of 1456


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34 261012. 6:9/1*+ 022+ %''# *.8 %''"#" 3/<*1.4 02
<2+8 0<9 9.=1.905*.6*H+9 *6697F+;
A(/0  * 
* 2

 2(* 
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..--
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.=*=9 0<9 025B-9 /2.?95095 1.02 0<9 05*.6*H+9 6189 69/-59+;E
*.8 0<9. *6697F+9 0<9 05*.6*H+9 *6697F+; 2. 0<9 9.=1.9

..$--
 


 

 
.60*++ 0<9 05*.6*H+9 72-.0 602::95 62 0<*0 106 *552> :21.06
-:>*58

..--  


 
CAUTION
,8&+ (+)9577(+6 98& =4('& )85:9% E& C54&:<7 9859 98& )>7(+&
>549 *: 98& =4('& )85:9 =* +*9 =5;56& 98& *(7 )&57

AC600734
AB
MB991928
MB991527MB991454
AC209056
APPROXIMATELY
12.2 mm (0.48 in)
AD
TORQUE
CONVERTER
AC205424
ENGINE SIDE
TRANSAXLE
MOUNT
STOPPER
TRANSAXLE
MOUNT
AB

Page 857 of 1456


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..--  



 
 9 6-59 02 1.60*++ 0<9 851?9 6<*,0 >*6<95 1. 0<9 6:9/1,198
8159/012.
CAUTION
$&:*4& )&C<4&7A 9(689&+(+6 98& =4('& )85:9 +<9)% ;5K& )<4&
98&4& () +* 7*5= *+ 98& ?8&&7 E&54(+6) 98&4?()& 98&
?8&&7 E&54(+6 ?(77 E& =5;56&=

61.= 6:9/1*+ 022+ %''(E 01=<09. 0<9 851?9 6<*,0 .-0 02
0<9 6:9/1,198 025B-9
(689&+(+6 9*4B<&D  ±  ⋅; /1 ±  :97E0

..--
  
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 +*/9 0<9 69+9/025 +9?95 *.8 7*.-*+ /2.052+ +9?95 1. 0<9 QR
:261012.
 +*/9 0<9 /*F+9 60-8 1.02 0<9 7*.-*+ /2.052+ +9?95 6+20 *.8
1.60*++ 0<9 .-0 +2269+; 9.0+; :-6< 0<9 05*.6*H+9 /2.052+
/*F+9 1.02 0<9 7*.-*+ /2.052+ +9?95 6+20 -.01+ 0<9 /*F+9 16 0*-0
1=<09. 0<9 .-0 02 0<9 6:9/1,198 025B-9
(689&+(+6 9*4B<&D  ±  ⋅; /"1 ± 1 (+7E0
AC210244ABMB990767WASHER
AC305532
12 ± 2 N·m
107 ± 17 in-lb
MANUAL CONTROL LEVER
ADJUSTING NUT
AE

Page 858 of 1456


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-
.
CAUTION
D +=(C59&) >549) ?8(C8 )8*<7= E& 9&;>*454(7A 9(689&+&=% 5+= 98&+ :<77A 9(689&+&= 5:9&4 >75C(+6 98&
'&8(C7& 8*4(O*+9577A 5+= 7*5=(+6 98& :<77 ?&(689 *: 98& &+6(+& *+ 98& '&8(C7& E*=A
4&(+)957759(*+ >&459(*+
•52.0
.895
2?95E 189
.895
2?95 972?*+ 3 9,95 02
 
#E
.895
2?95
#4
• 5*.6716612. +-18 5*1.1.= 3 9,95 02  
((E %*1.
09.*./9 95?1/9 − -027*01/ 5*.6*H+9 (((4
•05-0 2>95 *5 972?*+ 3 9,95 02  
"E 05-0
2>95 *5
"4
•.=1.9
2?95 972?*+ 3 9,95 02  

E .=1.9
6697F+;

4
•15
+9*.95 6697F+; *.8 15
+9*.95 962.*025
972?*+ 3 9,95 02  
#E 15
+9*.95
#"4
• 2>9505*1.
2.052+ %28-+9 3
%4 972?*+ 3 9,95 02
 

""4
•*0095; *.8 *0095; 5*; 972?*+
•52.0 2 H<*-60 1:9 *.8 52.0 2 H<*-60 1:9
972?*+ 3 9,95 02  
#E H<*-60 1:9 *.8 %*1.
%-,,+95
#4
•0*5095 6697F+; 972?*+ 3 9,95 02  
E 0*5095
%2025 6697F+;
4
• *81*025
::95 269 972?*+ 3 9,95 02  
"E
*81*025
"4
•.=1.9
22+*.0 5*1.1.= 3 9,95 02  
"E .?9<1/+9
95?1/9
"4
•.0*C9 %*.1,2+8 +9.-7 972?*+ 3 9,95 02  
#
#&4
•9,0 *.C 9*098 H;=9. 9.625 352.0E 9*54 /2..9/025
*.8 1=<0 *.C 9*098 H;=9. 9.625 352.0E 9*54 /2.
.9/025 972?*+ 3 9,95 02  
#E H<*-60 %*.1,2+8 #&4
•.=1.9 1+ 1:601/C 972?*+
*)9(+)957759(*+ >&459(*+
•.=1.9 1+ 1:601/C .60*++*012.
•52.0 2 H<*-60 1:9 *.8 52.0 2 H<*-60 1:9
.60*++*012. 3 9,95 02  
#E H<*-60 1:9 *.8 %*1.
%-,,+95
#4
•0*5095 6697F+; .60*++*012. 3 9,95 02  
E 0*5095
%2025 6697F+;
4
• *81*025
::95 269 .60*++*012. 3 9,95 02  
"E
*81*025
"4
•.0*C9 %*.1,2+8 +9.-7 .60*++*012. 3 9,95 02  
#
#&4
•*0095; *.8 *0095; 5*; .60*++*012.
• 2>9505*1.
2.052+ %28-+9 3
%4 .60*++*012. 3 9,95 02
 
 ""4
•15
+9*.95 6697F+; *.8 15
+9*.95 962.*025 .60*++*012. 3 9,95 02  
#E 15
+9*.95 #"4
•05-0 2>95 *5 .60*++*012. 3 9,95 02  
"E 05-0
2>95 *5 "4
• 5*.6716612. +-18 -::+;1.= 3 9,95 02  
((E %*1.09.*./9 95?1/9 − -027*01/ 5*.6*H+9 (((4
•189
.895
2?95 34 .60*++*012. 3 9,95 02  
#E
.895
2?95 #4
•.=1.9
2?95 .60*++*012. 3 9,95 02  

E .=1.9
6697F+; 
4
•.=1.9
22+*.0 5*1.1.= 3 9,95 02  
"E .?9<1/+9
95?1/9 "4
•9,0 *.C 9*098 H;=9. 9.625 352.0E 9*54 /2..9/025
*.8 1=<0 *.C 9*098 H;=9. 9.625 352.0E 9*54 /2.
.9/025 .60*++*012. 3 9,95 02  
#E H<*-60 %*.1,2+8 #&4
•9+9/025 9?95 :95*012.
<9/C 3 9,95 02 4
•:998279095 :95*012.
<9/C 3 9,95 02  
#"E

27F1.*012. %9095
− .?9<1/+9 95?1/9 − :998279095

<9/C #"'4
•52.0 <99+ +1=.79.0
<9/C *.8 8L-6079.0 3 9,95 02
 
E .?9<1/+9 95?1/9 − 52.0 <99+ +1=.79.0

<9/C *.8 8L-6079.0 4

Page 859 of 1456


 $
$ &'()(*+



 1
AC406920AC
65 ± 6 N·m
48 ± 4 ft-lb
N15
11
73 ± 10 N·m
54 ± 7 ft-lb12 ± 2 N·m
107 ± 17 in-lb
73 ± 10 N·m
54 ± 7 ft-lb
41 ± 4 N·m
30 ± 3 ft-lb
29 ± 4 N·m
21 ± 3 ft-lb
226 ± 29 N·m
167 ± 21 ft-lb
48 ± 7 N·m
36 ± 5 ft-lb
7N
12
8
16
18
N
1413
N
21 10
91
3
4
5
6
19 22
22 20
17
2
  
 
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Page 860 of 1456


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$ &'()(*+



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&B<(4&= >&C(57
**7)D
•%''(") -++95 <*,0 -++95
•%''("") -++95 *5
•%''() .8 2C9 2+895
•%''(''&) 52.0 -F 972?95 *.8 .60*++95
•%''((() :*/95
•%''#") -++95 28;
•%''"#") .=1.9 *.=95 *+*./95
•%''&'#) .=1.9 *.=95
•%''&') *++ $21.0 972?95
•%'''&) .=1.9 *.=95
•%'''') $21.0 3#(4
•%''') $21.0 3"(4
•%''') 220 360*.8*584
•%'''")
<*1. *.8 22C 6697F+;
•%''() .=1.9 <*.=95 :+*09 
•%''() .=1.9 <*.=95 :+*09 
AC406919AD
83 ± 12 N·m
61 ± 9 ft-lb 58 ± 7 N·m*
43 ± 5 ft-lb*
29
29 30
2832
31
24
23
27
25
N
113 ± 12 N·m*
83 ± 9 ft-lb*88 ± 10 N·m
65 ± 7 ft-lb
11 ± 0.5 N·m
93 ± 4 in-lb49 ± 3 N·m
36 ± 2 ft-lb
58 ± 7 N·m*
43 ± 5 ft-lb*
90 ± 10 N·m
67 ± 7 ft-lb
83 ± 12 N·m
61 ± 9 ft-lb 58 ± 7 N·m*
43 ± 5 ft-lb*
26
35 ± 6 N·m
26 ± 4 ft-lb
N
  
 


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