torque MITSUBISHI GALANT 2004 Workshop Manual









&'()(*+

#
AC400266
N
Denotes tightening torque.
If there is no indication of
tightening torque, refer to
tightening torque.Indicates the
group title.Indicates the
section title.
Indicates the
group number.
Indicates the page number.
Indicates procedures to be performed be-
fore the work in that section is started, and
procedures to be performed after the work
in that section is finished.
Component diagram
A diagram of the component parts is pro-
vided near the front of each section in order
to give the reader a better understanding of
the installed condition of component parts.
Mark denotes non-reusable part.
Repair kit or parts sets are shown.
(Only very frequently used parts are shown.)
Removal steps :
The part designation number corresponds to
the number in the illustration to indicate removal
steps.
Disassembly steps :
The part designation number corresponds to
the number in the illustration to indicate dis-
assembly steps. Maintenance and servicing procedures
The numbers provided within the diagram indicate the
sequence for maintenance and servicing procedures.
AB
Installation steps :
Specified in case installation is impossible in
reverse order of removal steps. Omitted if
installation is possible in reverse order of
removal steps.
Assembly steps :
Specified in case installation is impossible in
reverse order of removal steps. Omitted if
assembly is possible in reverse order of
disassembly steps.


 
$&'()(*+





 


 
Low-reverse solenoid valve
Second solenoid valve
Underdrive solenoid valve
Overdrive solenoid valve
Fail-safe operation
("N" range light flashing)
Reduction brake solenoid valve <5A/T>
Combination metor
Powertrain control module (PCM) Ignition switch
Input shaft speed sensor
Output shaft speed sensor
Crankshaft position sensor
Throttle position sensor
Transmission fluid temperature sensor
Transmission range switch
Dual pressure switch
Stoplight switch
Scan tool (MUT-III)A/T control relay
Torque converter clutch control
solenoid valve
SENSE DECIDE ACT
AC600841
Select switch Cruise control unit (OD OFF Signal)
Shift switch (up, down)
AB




 
$&'()(*+




2
 




<16096079*6-5960<97*H17-79.=1.96:998><9.0<9
69+9/025+9?95161.0<9DD25DD:261012.*.80<9025B-9/2.

?9509560*++6 <16096060<92:95*012.2,0<9025B-9/2.?95095E
60*025*.82.9>*;/+-0/<2:95*012.E*6>9++*60<9<2+81.=:95

,257*./92,0<9/+-0/<96*.8F5*C961.0<905*.6*H+9
WARNING
 
 








<9/C0<905*.6716612.,+-18+9?9+*.8097:95*0-59
<9/C
0<99.=1.9/22+*.0097:95*0-59
• 5*.6716612.,+-18+9?9+)00<9D D7*5C2.0<981:601/C
• 5*.6716612.,+-18097:95*0-59)(−&(°
3#&−°4
•.=1.9/22+*.0097:95*0-59)&(−((°
3−°4
.
0
 10(

0

 .7888:9.!C!!&44402
2#!

<2/CF20<59*5><99+6

2..9/0*0*/<279095
" ::+;0<9:*5C1.=*.8695?1/9F5*C96,-++;
# 0*500<99.=1.9
CAUTION
•
8&984*997&)8*<7=+*9E&:<77A*>&+:*4;*4&985+:('&
)&C*+=)
•:A*<4&>&5998&)95779&)9?8&+98&945+);())(*+:7<(=
9&;>&459<4&()64&59&4985+!"
°/1°0%;*'&98&
)&7&C9*47&'&49*98&33>*)(9(*+5+=7&998&&+6(+&4<+
595>>4*@(;59&7A%"""4;(+:*4597&5)9*+&;(+<9&
,5(9<+9(798&945+);())(*+:7<(=9&;>&459<4&4&9<4+)9*
!"
°/1°0*47&))
 %2?90<969+9/025+9?95020<9DD:261012.-++;89:59660<9
*//9+95*025:98*+*.859*80<97*H17-79.=1.96:998
95+=54='57<&D9577)>&&=D%""−%1""4;(+
 %2?90<969+9/025+9?95020<9DD:261012.-++;89:59660<9
*//9+95*025:98*+*.859*80<97*H17-79.=1.96:998
95+=54='57<&D9577)>&&=D%""−%1""4;(+
2
 



G





 0*++6:99816022<1=<1.F20<DD*.8DD5*.=9
•%*+,-./012.2,0<9025B-9/2.?950953+1::*=92.0<96:+1.96
2,0<9025B-9/2.?95095*.80<91.:-06<*,04
•2>+1.9:5966-59
AC001824
AG
REVERSE
CLUTCH
LOW-
REVERSE
BRAKEONE-WAY
CLUTCH-LUNDER-
DRIVE
CLUTCHTORQUE
CONVERTER
OVERDRIVE
CLUTCH
SECOND
BRAKE <4A/T>
AC407211AB
<5A/T>
REVERSE
CLUTCHLOW-
REVERSE
BRAKEONE-WAY
CLUTCH-L
UNDER-
DRIVE
CLUTCH
OVERDRIVE
CLUTCH
SECOND
BRAKE
ONE-WAY
CLUTCH-D
REDUCTION
BRAKE




 
$&'()(*+



1

11/"10D*?&'&4)&*7&+*(=57'&A)9&;
BATTERY
RELAY
BOX
A/T
CONTROL
RELAY
A/T CONTROL
SOLENOID
VALVE ASSEMBLY
POWERTRAIN
CONTROL MODULE UNDERDRIVE
SOLENOID
VALVESECOND
SOLENOID
VALVEOVERDRIVE
SOLENOID
VALVETORQUE
CONVERTER
CLUTCH
CONTROL
SOLENOID
VALVELOW AND
REVERSE
SOLENOID
VALVE
AC209759
AD
Solenoid Valve System Circuit <4A/T>




 
$&'()(*+



1
AC600845
BATTERY
RELAY
BOX
A/T
CONTROL
RELAY
A/T CONTROL
SOLENOID
VALVE ASSEMBLY
POWERTRAIN
CONTROL
MODULE UNDERDRIVE
SOLENOID
VA LV ESECOND
SOLENOID
VA LV EOVERDRIVE
SOLENOID
VA LV ETORQUE
CONVERTER
CLUTCH
CONTROL
SOLENOID
VA LV ELOW AND
REVERSE
SOLENOID
VA LV EREDUCTION
SOLENOID
VA LV E
Solenoid Valve System Circuit <5A/T>
AB




 
$&'()(*+





&5)<4&98&9*4B<&C*+'&49&4C7<9C8)*7&+*(=
'57'&4&)()95+C&59
C*+94*7)*7&+*(='57'&5))&;E7A
C*++&C9*4$"!
34 16/2..9/0/2..9/025(&*.879*6-59*00<962+9.218
?*+?96189
34 %9*6-590<9596160*./9F90>99.62+9.218?*+?9*6697F+;
/2..9/025(&09571.*+6*.8(
&)()95+C&'57<&D1−ΩH59"°/!°0I
2D )98&;&5)<4&=4&)()95+C&1−ΩH59"°/!°0IJ
D20209:
 D20209:#

&5)<4&98&)*7&+*(='57'&4&)()95+C&5998&
9*4B<&C*+'&49&4C7<9C8)*7&+*(='57'&5))&;E7A(+)(=&
98&945+)5@7&
34 16/2..9/0/2..9/025(&"*.879*6-59*00<962+9.218
?*+?96189
34 %9*6-590<9596160*./9F90>99.025B-9/2.?95095/+-0/<
62+9.218?*+?909571.*+6*.8
&)()95+C&'57<&D1−ΩH59"°/!°0I
2D )98&;&5)<4&=4&)()95+C&1−ΩH59"°/!°0J
D9:+*/90<9<*5.966>159F90>99. /2.052+
62+9.218?*+?9*6697F+;/2..9/025(&*.80<9
62+9.218?*+?96
 D9:+*/90<9025B-9/2.?95095/+-0/<62+9.218?*+?9
9,9502
E
*+?928;@" A
259,9502

E 
*+?928;@#
A
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5
AC210697
27183
9 4610 5
AB
B-108 HARNESS CONNECTOR:
A/T CONTROL SOLENOID
VALVE ASSEMBLY SIDE
AC406928
AC
CONNECTOR: B-108-4
VALVE BODY
ASSEMBLY
B-108-4
2
1
AC201141
BD
B-108-4 HARNESS CONNECTOR:
TORQUE CONVERTER CLUTCH
SOLENOID VALVE SIDE




 
$&'()(*+



"
-
.
3"4 -5.0<91=.1012.6>10/<020<9D
D34:261012.
2D 4&98&)*7&+*(='57'&)*>&459(+6>4*>&47AJ
D20209:"
 D20209:

=L<)998&7(+&>4&))<4&
8L-600<9+1.9:5966-599,9502 "E1.9 5966-59
8L-6079.0 <9./<9/C0<96;7:027
2D )98&)A;>9*;&7(;(+59&=J
D <9:52/98-5916/27:+909
 D20209:#

()5))&;E7&5+=C7&5+98&'57'&E*=A

<9/C0<951.=1.60*++*012.F2+06,25+2269.966*.80<9?*+?9
F28;,258*7*=99:*152559:+*/90<9,*-+0;:*5069,9502

E*+?928;
@" A25

E
*+?928; 
@# A
9:+*/90<9?*+?9F28;*6697F+;1,0<98*7*=96*590<2-=<0
02F91559:*5*F+9 <9./<9/C0<96;7:027
2D )98&)A;>9*;&7(;(+59&=J
D <9:52/98-5916/27:+909
 D20209:

&>75C&&5C8)*7&+*(='57'&
9:+*/90<9,*-+0;62+9.218?*+?9>10<*.9>2.9
2D )98&)A;>9*;&7(;(+59&=J
D <9:52/98-5916/27:+909
 D20209:
 
 




51?1.=*0/2.60*.06:9982,(C7<37:<41.60
=9*5(P(P((P((P(P
51?1.=*0/2.60*.06:9982,(C7<3'7:<41..8
=9*5((P(P(P((P(P
51?1.=*0/2.60*.06:9982,#(C7<37:<41.58
=9*5((P(P((P(P(P
51?1.=*0/2.60*.06:9982,#(C7<37:<41."0<
=9*5(P(P((P(P((P
51?1.=*0/2.60*.06:9982,(C7<37:<41.#0<
=9*5(P((P(P(P((P
AC001860 AB
VALVE
BODY
ASSEMBLY
AC406929AB LOW-
REVERSE
SOLENOID
VALVE OVERDRIVE
SOLENOID
VALVE
TORQUE
CONVERTER
CLUTCH
SOLENOIDSECOND
SOLENOID
VALVE UNDERDRIVE
SOLENOID
VALVE
REDUCTION
SOLENOID
VALVE <5A/T>


$&'()(*+






 
#

 51?90<9?9<1/+9-.01+0<905*.6716612.,+-18097:95*0-59
51696020<9.257*+2:95*01.=097:95*0-59N(
−&(°
3#&−

°4O
AC305532
AC600844AC407178AC
TRANSMISSION
RANGE SWITCH
TRANSMISSION
RANGE SWITCH
<4A/T>
<5A/T>
C
AC406397 OVERDRIVE
SOLENOID
VALVE
LOW-
REVERSE
SOLENOID
VALVE
TRANSMISSION
FLUID TEMPERATURE
SENSOR
REDUCTION
SOLENOID
VALVE <5A/T>UNDERDRIVE
SOLENOID
SECOND
SOLENOID
VALVE
TORQUE
CONVERTER
SOLENOID
VALVE
AB
D
AC305021
EPOWERTRAIN
CONTROL
MODULE (PCM)
AIR
CLEANER
ACAC004673
AE
STOPLIGHT SWITCH
BRAKE PEDAL
F
AC305028
DATA LINK
CONNECTOR
ACCELERATOR
PEDAL
AB
G
AC305582AC
H
SHIFT SWITCH
(UP SIDE)
SHIFT SWITCH
(DOWN SIDE)


$&'()(*+



1
 972?90<9 /2.052+62+9.218?*+?9*6697F+;/2..9/025
 %9*6-590<9596160*./9F90>99.0<962+9.218?*+?9
09571.*+6
"  <979*6-598596160*./92,0<962+9.218?*+?9><9.0<9
05*.6716612.,+-18097:95*0-5916(
°
3&°46<2-+87*0/<
0<96:9/1,198596160*./92.0<9/<*50F9+2>
>&C(:(&=4&)()95+C&D
# ,0<962+9.218?*+?9596160*./916>10<1.0<96:9/1,1985*.=9E
/<9/C0<9:2>956-::+;*.80<9=52-.8/15/-106
 ,0<962+9.218?*+?9596160*./916.20>10<1.0<96:9/1,198
5*.=9E85*1.0<905*.6716612.,+-18*.85972?90<9?*+?9
F28;/2?95
 16/2..9/00<9/2..9/0252,*.;62+9.218?*+?960<*0*59.20
>10<1.0<96:9/1,1985*.=9
& %9*6-590<9596160*./9F90>99.09571.*+6*.82,*.;
62+9.218?*+?90<*0>*6.20>10<1.0<96:9/1,1985*.=9
>&C(:(&=4&)()95+C&D1−ΩH59"°/!°0I
' ,0<9596160*./916.20>10<1.0<96:9/1,1985*.=9E59:+*/90<9
62+9.218?*+?9
(,0<9596160*./916>10<1.0<96:9/1,1985*.=9E/<9/C0<9
>151.=<*5.966F90>99.0<9*,,9/098 /2.052+62+9.218
?*+?9*6697F+;*.80<962+9.218?*+?9,*:52F+9716.20
,2-.81.0<9*F2?9609:6E/<9/C0<962+9.218?*+?951.=6
*.859:+*/90<971,.9/966*5;

 

( 25B-9/2.?95095/+-0/<
62+9.218?*+?9−"ΩN*0
(
°
3&°4O
(2>59?956962+9.218
?*+?9
"'9/2.862+9.218?*+?9
'
.895851?962+9.218
?*+?9
#'?95851?962+9.218?*+?9
&'98-/012.62+9.218?*+?9
@# A
AC306288AB
A/T CONTROL
SOLENOID VALVE
ASSEMBLY
27183
9 4610 5
AC406929AB LOW-
REVERSE
SOLENOID
VALVE OVERDRIVE
SOLENOID
VALVE
TORQUE
CONVERTER
CLUTCH
SOLENOIDSECOND
SOLENOID
VALVE UNDERDRIVE
SOLENOID
VALVE
REDUCTION
SOLENOID
VALVE <5A/T>
1
2
AC407362

$
$&'()(*+



 
34 261012.6:9/1*+022+%''#*.8%''"#"3/<*1.402
<2+80<99.=1.905*.6*H+9*6697F+;
A(/0*
*2

2(*
(2
F4#!


  
..--
$

 
.=*=90<9025B-9/2.?950951.020<905*.6*H+9618969/-59+;E
*.80<9.*6697F+90<905*.6*H+9*6697F+;2.0<99.=1.9

..$--





 
.60*++0<905*.6*H+972-.0602::95620<*0106*552>:21.06
-:>*58

..--


 
CAUTION
,8&+(+)9577(+698&=4('&)85:9%E&C54&:<7985998&)>7(+&
>549*:98&=4('&)85:9=*+*9=5;56&98&*(7)&57

AC600734
AB
MB991928
MB991527MB991454
AC209056
APPROXIMATELY
12.2 mm (0.48 in)
AD
TORQUE
CONVERTER
AC205424
ENGINE SIDE
TRANSAXLE
MOUNT
STOPPER
TRANSAXLE
MOUNT
AB