window MITSUBISHI LANCER IX 2006 Owner's Manual
Page 304 of 800
DOOR
BODY42-32
INSTALLATION SERVICE POINT
>>A<< STRIKER INSTALLATION
AC305098AB
Striker centreStriker Latch centre
Latch
+1.5 mm
-1.5 mm
Align the centre o f the striker and latch within ±1.5
mm,
and inst
all.
INSPECTION
M1423 0060 0032 2
DOOR SWITCH CHECK
AC211414
123
AC
Switch
positionTester
connectionSpecified
condition
Released (ON)1 − switch body,
2
− switch body,
3
− switch body
Less than 2
ohms
Depressed
(OFF)1 − switch body,
2
− switch body,
3
− switch body
Open circuit
DOOR GLASS AND REGULA T O R
REMOVA L AND INST ALLA TIONM14290013 0031 5
Post-installation Operation
•Door Window Glass Adjustment (Refer to P.42-28).
AC212124AB
<FRONT DOOR> <REAR DOOR>
1
23
12
3
4
5
6
Page 305 of 800
AC503181
NOTE
: Clip positions
: Claw positions
View A
BB
BB
C
C C
CC
C C
C
Section B - B
<FRONT DOOR>
Door trim
Clip
Section C - C
AB
Door trim
Claw
7
77
7
A
AC503182
NOTE
: Clip positions
: Claw positions
E
E
EE
F
F F
F F
F F
F
Section E - E View D
Door trim
Clip
Section F - F
Door trim
Claw
D
<REAR DOOR>
7
7
7
AB
7
Door window regulator assembly
removal steps
•Door trim assembly (Refer to GROUP
52A, Door Trim
P.52A-17.)
•Waterproof film (Refer to P.42-39.)
<<A>>>>B<<1.Window regulator assembly
<<A>>>>B<<2.Power window motor assembly
Door window glass removal steps
•Window glass runchannel (Refer to
P.42-39.)
3.Door window glass
Stationary window glass removal
steps
•Window glass runchannel (Refer to
P.42-39.)
•Door beltline inner weatherstrip
(Refer to
P.42-39.)
3.Door window glass
<<B>>>>A<<4.Centre sash upper
5.Stationary window glass
6.Stationary window weatherstrip
Power window switch removal steps
7.Power window switch panel assembly
DOOR
BO
D Y42-33
Page 306 of 800
DOOR
BODY42-34
REMOVAL SERVICE POINTS
<<A>> WINDOW REGULATOR ASSEM-
BLY/POWER WINDOW REGULATOR
MOTOR ASSEMBLY REMOVAL
1. Remove the door window glass installation bolts.
CAUTION
If film or others are adhered to the door window
glass, attach special tool window glass holder
(MB990480) to the outside of the glass to prevent
the film from peeling off.
AC100009AB
MB990480
2. Lift the door window glass, and attach special tool
window glass holder (MB990480) to the glass as
shown to prevent the glass from falling.
3. Remove the window regulator assembly and power window motor assembly
<<B>> CENTRE SASH UPPER REMOVAL
AC000602
Door outer
opening
weatherstrip
Door centre
sash
AB
1. Remove the door outer opening weatherstrip from the centre sash upper only.
2. Remove the centre sash upper mounting screws, and then remove the centre sash upper from the
door panel.
INSTALLATION SERVICE POINTS
>>A<< CENTRE SASH UPPER INSTALLA-
TION
Securely insert the centre sash upper into the win-
dow rear sash (door).
>>B<< WINDOW REGULATOR
ASSEMBLY/POWER WINDOW
REGULATOR MOTOR ASSEMBLY
INSTALLATION
Y1536AU
Y1476AUAC100010 AB
<FRONT DOOR>
<REAR DOOR>
1 2
3 4
5
6 7
1 2
3 4
56
When installing the window regulator assembly,
tighten the bolts to the specified torque in the order
shown.
INSPECTION
M1429001400282
How to make the power window switch
learn the fully clo
sed position of the
power window
How to make the power window switch
learn the fully closed position when the
power window switch is removed, or the
power window regula tor assembly is
removed or replaced
1. If the anti-trap function (safety mechanism) is activated consecutively three times or more, the
fully closed position that the power window switch
has learned will be er ased (initialised).
2. Operate the power window switch and fully open
the door window glass.
Page 307 of 800
DOOR
BODY42-35
CAUTION
The anti-trap function does not work until the
power window switch completes learning the
fully closed position (It is because the anti-trap
function is reset).
3. Operate the power window switch and fully close
the door window glass. The power window
activates for 0.7 seconds and stops automatically
when the power window switch is pressed once.
Repeat this operation until the door window glass
fully closes and release the switch once. Then,
hold the power window switch to the fully closed
side again for one second so that the power
window switch completes learning the fully closed
position.
NOTE: If the power window switch is operated to
open the door window glass while the switch is
learning, learning will be cancelled. If this hap
-
pens, return to step 2.
How to make the power window switch
learn the fully closed position when the
power window switch is replaced with a
new one
CAUTION
The anti-trap function does not work until the
power window switch completes learning the
fully closed position (It is because the anti-trap
function is reset).
Operate the power window main switch to fully close
the door window glass by one-shot up action so that
the power window switch will complete learning (Ini
-
tialisation is not needed).
NOTE: When the power window sub switch of each
seat is replaced, operate the power window main
switch to fully close the applicable power window by
one-shot up action (It is because the power window
sub switch does not have one-shot up/down func
-
tion).
Page 309 of 800
ItemIdentification
mark
Front DoorLeft door39L
Right door39R
Rear DoorLeft door40L
Right door40R
DOOR
BODY42-37
>>B<< LOWER SASH INSTALLATION
Securely insert the rear lower sash into the window
rear sash.
>>C<< DOOR INSIDE HANDLE
INSTALLATION
AC100404AB
Clip
Inner cable
Outer cable end
Inside handle rod Door inside handle
1.
In st all the inside lo ck cable to th e doo r inside
ha ndle as fo llo ws:
(1)I nst a ll the inne r cab l e en d in the in sid e lock
cab l e to the clip in th e door inside h andle .
(2)T urn the inside lock knob to the do or lock
positio n.
(3)I nst a ll the outer cable end to the door inside
hand le secure ly .
(4)I nst a ll the clip to the in ner cable .
2.In st all the inside han dle ro d to th e door inside
ha ndle .
3.In st all the do or inside handle to t he doo r .
INSPECTION
M14230047 0039 2
FRONT DOOR LOCK ACTUA T O R CHECK
42
53
6
1
4 2
53
6
1
AC305111B
A
AB
Lock
Unlock
View A
View B
Unlock
Lock
Front door
<Left side>
<Right side> Lever
Lever
Ac tuator Op era t ion Check
Lever
positionBattery connectionLever
operation
At the
"LOCK"
position•Connect terminal
No. 4 and the
negative battery
terminal.
•Connect terminal
No. 6 and the
positive battery
terminal.
The lever
moves from the
"LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position•Connect terminal
No. 6 and the
negative battery
terminal.
•Connect terminal
No. 4 and the
positive battery
terminal.
The lever
moves from the
"UNLOCK"
position to the
"LOCK"
position.
Page 311 of 800
DOOR
BODY42-39
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP
REMOVAL AND INSTALLATION
M1423003100290
<FRONT DOOR>
AC304409AB
Section A – A
<Front door>
Sealant: 3M ATD Part No.8633 or equivalent Door
: Sectional view of
clip position
: Sectional view of clip position
6
2
1
4
365
A A
1
Waterproof film removal steps
•Door trim assembly, speaker (Refer to
GROUP 52A, Trims
P.52A-13).
1.Waterproof film
Door inner opening weatherstrip
removal steps
•Scuff plate, centre pillar lower trim
and cowl side trim (Refer to GROUP
52A, Trims
P.52A-13.)
2.Door inner opening weatherstrip
(Body side)
Door outer opening weatherstrip
removal steps
•Front door check mounting bolt (Door
side) (Refer to
P.42-31.)
<<A>>>>A<<3.Door outer opening weatherstrip
Door window glass runchannel
removal
4.Door window glass runchannel
Door beltline inner weatherstrip
removal steps
•Front door trim(Refer to GROUP 52A,
Door trim
P.52A-17.)
5.Door beltline inner weatherstrip
Door beltline moulding removal steps
•Door mirror assembly (Refer to
GROUP 51, Door mirror
P.51-50.)
•Door window glass (Refer to
P.42-32.)
6.Door beltline moulding
Page 312 of 800
DOOR
BODY42-40
<REAR DOOR>
AC304418AB
Section A – ADoor
: Sectional view of clip position
: Sectional view of clip position
7
2
4
5
7
A A
3
Section B – B
<Rear door>
Door
4
3
6
BB
Sealant: 3M ATD Part No.8633 or equivalent
1
1
Waterproof film removal steps
•Door trim assembly (Refer to GROUP
52A, Door trim
P.52A-17).
1.Waterproof film
Door inner opening weatherstrip
removal steps
•Scuff plate, centre pillar lower trim
and cowl side trim (Refer to GROUP
52A, Trims
P.52A-13.)
2.Door inner opening weatherstrip
(Body side)
Door outer opening weatherstrip
removal steps
•Rear door check mounting bolt (Door
side) (Refer to
P.42-31.)
3.Retainer weatherstrip
<<A>>>>A<<4.Door outer opening weatherstrip
Door window glass runchannel
removal
5.Door window glass runchannel
Door beltline inner weatherstrip
removal steps
•Rear door trim (Refer to GROUP 52A,
Door trim
P.52A-17.)
•Centre sash upper (Refer to P.42-32.)
6.Door beltline inner weatherstrip
Door beltline moulding removal steps
•Door window glass (Refer to
P.42-32.)
•Stationary glass (Refer to P.42-32.)
7.Door beltline moulding
Page 340 of 800
MOULDINGS
EXTERIOR51-8
DISASSEMBLY SERVICE POINT
<<A>> RIVETS REMOVAL
AC100411AB
Rivet
Drill
Bumper face
Use a d r ill (4.0 mm) to make a h o le in the rive t to
break it, an
d then remo ve th e rivet.
ASSEMBLY SER V ICE POINT
>>A<< RIVETS ASSEMBL Y
Y0412AU
AC00587618E0192AE
1
2
3
4 Portion A
Rivet
Flange
Rivet
Rear bumper
side plate
Rear bumper
face
Rear bumper face
Rivet tool
Rivet tool
Use the rive t tool sho w n in th e illustration to att a ch
the rivet b
y the following p r oced ures.
1.In sert the rivet into the rea r bumper fa ce a nd rea r
bu m p er s i de p l at e .
2.Place t he rivet too l over port i on A o f the rivet.
3.Wh ile push i ng t he fla nge surface of th e rivet with
th e rivet too l , press t he han dle o f the to ol.
4.Th e thin p a rt o f portio n A is cut out an d the rivet is
h e ld in position.
MOULDI NGS
SPECIAL T O OL
M151 100 0601 13 6
ToolNumberNameUse
MB990449
MB990449Window moulding removerRemoval of drip moulding
Page 342 of 800
AC304340
1
1
AA
AA
AB
B
B
C
C
C
C
B B
N
N
N
2
N2
4
3
N3
N4
N
6
9
7
N
6N
N
7N
N9
<Wagon>
<Vehicle with roof rail>
<Vehicle without roof rail>
Removal steps
<<A>>>>C<<1.Roof drip moulding
>>B<<2.Front drip moulding clip A
>>B<<3.Front drip moulding clip B
>>B<<4.Front drip moulding clip C
>>B<<5.Rear drip moulding clip
>>A<<6.Drip moulding clip A
>>A<<7.Drip moulding clip B
>>A<<8.Drip moulding clip C
9.Roof drip moulding clip
MO
UL DI N G S
EXTERIOR51-10
REMOVA L SER VICE POINT
<<A>> ROOF DRIP MOULDING REMOV A L
CAUTION
If the moulding has become warped, it should not
be reused.
AC304375MB990449AB
Use special tool window moulding remover
(MB990449) to lever out the moulding.
Page 349 of 800
DOOR SASH TAPE
EXTERIOR51-17
DOOR SASH TAPE
SPECIAL TOOLM1511000601664
ToolNumberNameUse
MB990528
MB990528Stripe tape spatulaInstallation of door sash tape
DOOR SASH TA PE
REMOVA L AND INST ALLA TION <Sedan>M151 1 0241 0029 5
Pre-removal and Post-installation Operation
•Door Trim Assembly Removal and Installation (Refer to
GROUP 52A
P.52A-17).
•Door Beltline Weatherstrip Inner Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Opening Weatherstrip Outer Removal and Installa-
tion (Refer to GROUP 42 P.42-39).
•Door Window Glass Runchannel Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Beltline Moulding Removal and Installation (Refer to
GROUP 42
P.42-39).
AC404973
124
3
N
NN
N
AC
Removal steps
<<A>>>>A<<1.Front door sash tape upper
<<A>>>>A<<2.Front door sash tape rear
<<A>>>>A<<3.Rear door sash tape upper
<<A>>>>A<<4.Rear door sash tape front
REMOVA L SER VICE POINT
<<A>> DOOR SASH T A PES REMOV A L
CAUTION
Pay attention to keep from getting burned by hot
door panel or tapes.
1. Use a hair drier to warm the tape.
2. Peel the tip of the tape with your finger, and then
peel off the tape parallel to the application
surface.