steering wheel MITSUBISHI MONTERO 1998 Workshop Manual

(1) - Except Pathfinder and Pickup. 

(
2) - 4WD Pickup only. 

(
3) - Pathfinder only. 











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\f
INSPECTION PROCEDURES TABLE - NISSAN-6







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Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Control Unit, Diagnosis 


* Sensors In Affected Collision Area 










\









\

\b







\









\









\









\









\







Inspect & If 
* All Sensors Spiral Cable 

Damaged, Replace 
* Steering Wheel 

Component 
* Wiring Harnesses 

(Even If Air  

Bag Did Not  

Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 


* DO NOT attempt SRS wiring harness repairs. 











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\









\









\









\









\









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\f

SUBARU (1992-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - SUBARU (1992-98)








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Model Year (1) Location
Forester .............. 1998 ....................... D/P
Impreza ............. 1994-98 ...................... D/P
1993 ........................ DS
Legacy .............. 1995-98 ...................... D/P
1992-94 ....................... DS
SVX ................. 1994-97 ...................... D/P
1992-93 ....................... DS
( 1) - Location Definitions: D/P = Driver's & Passenger's
Side, DS = Driver's Side Only, SI = Side Impact.









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\






INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - SUBARU (1992-98)







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\









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\






 
Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Air Bag Control Module 


* Front Impact Sensors ( 1) 


* Side Air Bag Sensors ( 2) 










\









\

\b







\









\









\









\









\







Inspect & If 
* Air Bag Control Module 

Damaged, Replace 
* Combination Switch & Clockspring 

Component 
* Front Impact Sensors 

(Even If Air  

Bag Did Not  

Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* DO NOT attempt SRS wiring repairs. 


* If any components are damaged or bent, they 

 must be replaced. 










\









\









\









\









\









\









\







(
1) - If Equipped. 

(
2) - 1998 Legacy, on side of deployment. 











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\









\









\





\f

SUZUKI (1995-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - SUZUKI (1995-98)








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\






Model Year (1) Location
Esteem .............. 1995-98 ...................... D/P
Sidekick ............ 1996-98 ...................... D/P
Swift ............... 1995-98 ...................... D/P
X90 ................. 1996-98 ...................... D/P
( 1) - Location Definitions: D/P = Driver's & Passenger's
Side, DS = Driver's Side Only, SI = Side Impact.









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\






INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - SUZUKI (1995-98)







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\






 
Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air BagModule(s) 

Deployment 
* Sensing & Diagnostic Module (SDM) 










\









\

\b







\









\









\









\









\







Inspect & If 
* Air Bag Warning Light 

Damaged, Replace 
* Combination Switch Assembly 

Component 
* Contact Coil 

(Even If Air 
* Forward Discriminating Sensor ( 1) 

Bag Did Not 
* Instrument Panel Reinforcement 

Deploy) 
* Knee Bolsters 


* Seat Belts & Mounting Points 


* SDM Bracket 


* Steering Column Bracket 


* Steering Column & Shaft Joints 


* Steering Wheel 


* Wiring Harness 










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 










\









\









\









\









\









\









\







(
1) - Swift Only 











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\









\









\









\









\









\





\f

TOYOTA (1990-98)










\









\

\b







\









\









\









\









\







Inspect & If 
* Instrument Panel 

Damaged, Replace 
* Instrument Panel Reinforcement 

Component 
* Seatback Assembly ( 2) 

(Even If Air 
* Seat Belt Pretensioner ( 2) 

Bag Did Not 
* Spiral Cable 

Deploy) 
* Steering Wheel 


* Wiring Harness & Connectors 










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 


* DO NOT attempt wiring harness repairs. 

 Replace entire wiring harness. 










\









\









\









\









\









\









\







(
1) - Corolla and Sienna only. Replace both sensors. 

(
2) - On side of impact. 

(
3) - Avalon only. 











\









\









\









\









\









\









\





\f
INSPECTION PROCEDURES TABLE - TOYOTA-2







\









\









\









\









\









\









\






 

Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Air Bag Sensor Assembly 


* Front Air Bag Sensors 


* Seat Belt Pretensioner ( 1) 










\









\

\b







\









\









\









\









\







Inspect & If 
* Instrument Panel 

Damaged, Replace 
* Instrument Panel Reinforcement 

Component 
* Seat Belt Pretensioner ( 1) 

(Even If Air 
* Spiral Cable 

Bag Did Not 
* Steering Wheel 

Deploy) 
* Wiring Harness & Connectors 










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 


* DO NOT attempt wiring harness repairs. 

 Replace entire wiring harness. 










\









\









\









\









\









\









\







(
1) - Land Cruiser and Tercel only. 











\









\









\









\









\









\









\





\f
INSPECTION PROCEDURES TABLE - TOYOTA-3







\









\









\









\









\









\









\









Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Air Bag Sensor Assembly 


* Front Air Bag Sensor ( 1) 


* Instrument Panel ( 2) 


* Instrument Panel Reinforcement ( 2) 


* Spiral Cable ( 3) 


* Steering Wheel ( 3) 










\









\

\b







\









\









\









\









\







Inspect & If 
* Spiral Cable ( 4) 

Damaged, Replace 
* Steering Wheel ( 4) 

Component 
* Wiring Harness & Connectors 

(Even If Air  

Bag Did Not  

Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

  must be replaced. 










\









\









\









\









\









\









\







(
1) - 1998 RAV4 only. 

(
2) - Except 1996-97 Tacoma and 1998 Supra. 

(
3) - Except 1998 Tacoma. 

(
4) - 1998 Tacoma. 











\









\









\









\









\









\









\





\f
INSPECTION PROCEDURES TABLE - TOYOTA-4







\









\









\









\









\









\









\






 

Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Air Bag Sensor Assembly 


* Glove Compartment Door 


* Instrument Panel 


* Instrument Panel Reinforcement 


* Spiral Cable 


* Steering Wheel 










\









\

\b







\









\









\









\









\







Inspect & If 
* Wiring Harness & Connectors 

Damaged, Replace  

Component  

(Even If Air  

Bag Did Not  

Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, 

 they must be replaced. 











\









\









\









\









\









\









\





\f
INSPECTION PROCEDURES TABLE - TOYOTA-5







\









\









\









\









\









\









\









Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Center Air Bag Sensor Assembly 


* Front Air Bag Sensors 


* Instrument Panel 


* Instrument Panel Reinforcement 


* Spiral Cable 


* Steering Wheel 










\









\

\b







\









\









\









\









\







Inspect & If 
* Wiring Harness & Connectors 

Damaged, Replace  

Component  

(Even If Air  

Bag Did Not  

Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 


* Wiring for Front Air Bag Sensors can be 

 repaired following manufacturer's 

 instructions. 











\









\









\









\









\









\









\





\f
INSPECTION PROCEDURES TABLE - TOYOTA-6







\









\









\









\









\









\









\









Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Center Air Bag Sensor Assembly 

  * Front Air Bag Sensors 


* Glove Compartment 


* Glove Compartment Door 


* Instrument Panel 


* Instrument Panel Reinforcement 


* Spiral Cable 


* Steering Wheel 










\









\

\b







\









\









\









\









\







Inspect & If 
* Wiring Harness & Connectors 

Damaged, Replace  

Component  

(Even If Air  

Bag Did Not  

Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 


* Wiring for Front Air Bag Sensors can be 

 repaired following manufacturer's 

 instructions. 











\









\









\









\









\









\









\





\f
INSPECTION PROCEDURES TABLE - TOYOTA-7







\









\









\









\









\









\









\






 

Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Center Air Bag Sensor Assembly 


* Center Console Bracket Support 


* Front Air Bag Sensors 


* Instrument Panel 


* Spiral Cable 


* Steering Wheel 










\









\

\b







\









\









\









\









\







Inspect & If 
* Wiring Harness & Connectors 

Damaged, Replace  

Component  

(Even If Air  

Bag Did Not  

Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 


* Wiring for Front Air Bag Sensors can be 

 repaired following manufacturer's 

 instructions. 











\









\









\









\









\









\









\





\f
INSPECTION PROCEDURES TABLE - TOYOTA-8







\









\









\









\









\









\









\









Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Air Bag Sensor Assembly 


* Center Console Bracket Support 


* Instrument Panel Spiral Cable 


* Steering Wheel 










\









\

\b







\









\









\









\









\







Inspect & If 
* Wiring Harness & Connectors 

Damaged, Replace  

Component  

(Even If Air  

Bag Did Not  

 Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 











\









\









\









\









\









\









\





\f
INSPECTION PROCEDURES TABLE - TOYOTA-9







\









\









\









\









\









\









\






 

Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Center Air Bag Sensor Assembly 


* Front Air Bag Sensors 


* Spiral Cable 


* Steering Wheel 










\









\

\b







\









\









\









\









\







Inspect & If 
* Wiring Harness & Connectors 

Damaged, Replace  

Component  

(Even If Air  

Bag Did Not  

Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 


* Wiring for Front Air Bag Sensors can be 

 repaired following manufacturer's 

 instructions. 











\









\









\









\









\









\









\





\f
INSPECTION PROCEDURES TABLE - TOYOTA-10







\









\









\









\









\









\









\









Action  Component or System 










\









\

\b







\









\









\









\









\







Replace After 
* Air Bag Module(s) 

Deployment 
* Front Air Bag Sensors 


* Spiral Cable 


* Steering Wheel 










\









\

\b







\









\









\









\









\







Inspect & If 
* Center Air Bag Sensor Assembly 

Damaged, Replace 
* Wiring Harness & Connectors 

Component  

(Even If Air  

Bag Did Not  

Deploy)  










\









\

\b







\









\









\









\









\







Comments 
* If any components are damaged or bent, they 

 must be replaced. 


* Wiring for Front Air Bag Sensors can be 

 repaired following manufacturer's 

 instructions. 











\









\









\









\









\









\









\





\f

 Front Wheel  All  Multipurpose Grease 

Bearings   NLGI Grade 2 Or 

  Equivalent 
\b
\
 \
\
\
 \
\
\



Door Hinges, All  Engine Oil 

Back Door   

Hinges   
\b
\
 \
\
\
 \
\
\



A/C  All  HFC-134a 

Refrigerant   
\b
\
 \
\
\
 \
\
\



Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 
\b
\
 \
\
\
 \
\
\



Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 
\b
\
 \
\
\
 \
\
\



Brake Fluid  All  DOT 3 Or DOT 4 
\b
\
 \
\
\
 \
\
\



Rear Axle  All API Classification GL-5

  Or Higher (
2) 
\b
\
\
\
\
\
\
\





(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above 

-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures 

from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used 

in temperatures below -30 F (-34 C). 
\f
\
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\
\
\
\
\


FLUID CAPACITIES
FLUID CAPACITIES TABLE ( 1)
\
\
\
\
\
\
\
 
Item  Condition  Specification 
\b
\
 \
\
\
 \
\
\



Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
\
\
 \
\



 Oil Filter  0.32 Qts. (0.3L) 

\b
\
\
\
 \
\



 Oil Cooler  0.32 Qts. (0.3L) 
\b
\
 \
\
\
 \
\
\



Power  Drained  1.1 Qts. (1.0L) 

Steering   
\b
\
 \
\
\
 \
\
\



Automatic  Drained  8.9 Qts. (8.5L) 

Transmission   
\b
\
 \
\
\
 \
\
\



Manual  Drained  3.3 Qts. (3.2L) 

Transmission   
\b
\
 \
\
\
 \
\
\



Transfer Case Drained  2.6 Qts. (2.5L) 
\b
\
 \
\
\
 \
\
\



Front Axle  Drained  1.3 Qts. (1.2L) 
\b
\
 \
\
\
 \
\
\



Rear Axle  Drained  3.3 Qts. (3.2L) 
\b
\
 \
\
\
 \
\
\



A/C  Drained  27 oz (760 g) 

Refrigerant   
\b
\
 \
\
\
 \
\
\



Fuel Tank  Capacity  24 gal (92L) 

Check continuity between specified terminals. See Figs. 31 and 33. If
continuity is not as specified, replace steering column combination
switch.
REMOVAL & INSTALLATION
* PLEASE READ THIS FIRST *
WARNING: Deactivate air bag system before performing any service
operation. See AIR BAG RESTRAINT SYSTEMS article. DO NOT
apply electrical power to any component on steering column
without first deactivating air bag system. Air bag may
deploy.
IGNITION SWITCH
Removal & Installation (Diamante)
Remove instrument panel lower cover. Remove upper and lower
steering column covers. See Fig. 1. Remove ignition switch. To
install, reverse removal procedure.
Removal & Installation (Eclipse)
1) Remove knee protector mount screw plugs. Remove knee
protector. Remove hood lock release handle. Remove upper and lower
steering column covers. See Fig. 6. Remove ignition key illumination
light.
2) Remove steering lock cylinder. Remove A/C-heater system
lap cooler and shower ducts. On A/T models, remove key interlock cable
and slide lever. On all models, remove ignition switch. To install,
reverse removal procedure.
Removal & Installation (Galant)
Remove knee protector. Remove upper and lower column covers.
See Fig. 11 . Remove ignition switch. To install, reverse removal
procedure.
Removal & Installation (Mirage)
Remove knee protector. Remove steering column cover. See
Fig. 15 . Remove clip and cover. On A/T models, remove key interlock
cable, spring and slide lever. On all models, remove ignition switch.
To install, reverse removal procedure.
Removal & Installation (Montero & Montero Sport)
Remove lower instrument panel cover. Remove upper and lower
column covers. See Fig. 19 or 25. Remove ignition switch. To install,
reverse removal procedure.
Removal & Installation (3000GT)
Remove knee protector. Remove upper and lower steering column
covers. See Fig. 31. Remove A/C-heater system lap cooler duct and foot
duct. Remove key reminder switch. Remove ignition switch. To install,
reverse removal procedure.
STEERING COLUMN SWITCH
CAUTION: DO NOT hammer on steering shaft. Collapsible steering column
mechanism may be damaged.
Removal & Installation (Diamante)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove instrument panel lower cover. Remove
upper and lower steering column covers. See Fig. 1. Remove steering

column switch. To install, reverse removal procedure.
Removal & Installation (Eclipse)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove horn pad and steering wheel. Remove hood lock release handle.
Remove column pad and upper and lower column covers. See Fig. 6.
Remove A/C-heater system lap cooler duct and foot shower duct. Remove
steering column switch. To install, reverse removal procedure.
Removal & Installation (Galant)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove column pad. Remove foot duct. Remove
upper and lower steering column covers. See Fig. 11. Remove steering
column switch. To install, reverse removal procedure.
Removal & Installation (Mirage)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove hood release handle. Remove knee
protector. Remove upper and lower steering column covers. See Fig. 15.
Remove steering column switch. To install, reverse removal procedure.
Removal & Installation (Montero)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove foot duct. Remove lower instrument panel
cover. Remove upper and lower steering column covers. See Fig. 19.
Remove steering column switch. To install, reverse removal procedure.
Removal & Installation (Montero Sport)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove instrument panel lower cover. Remove
upper and lower steering column covers. See Fig. 25. Remove steering
column switch. To install, reverse removal procedure.
Removal & Installation (3000GT)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove knee protector. Remove upper and lower
steering column covers. Remove A/C-heater system lap cooler duct and
foot duct. Remove left or right steering column switch. See Fig. 31.
To install, reverse removal procedure.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE








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\









\









\









\






Application Ft. Lbs. (N.m)
Steering Wheel Nut
Diamante, Montero, Montero Sport
& 3000GT ...................................... 29 (39)
Eclipse, Galant & Mirage ....................... 30 (41)
INCH Lbs. (N.m)
Air Bag Module Bolts/Nuts
Diamante, Eclipse & Mirage .................... 53 (6.0)
Galant & Montero .............................. 80 (9.0)
Montero Sport ................................. 78 (8.8)
3000GT ....................................... 39 (4.4)









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\









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\









\









\






WIRING DIAGRAMS

STEERING COLUMN
1998 Mitsubishi Montero
1997-98 STEERING
Mitsubishi - Steering Columns - RWD & 4WD
Mitsubishi: Montero, Montero Sport
DESCRIPTION & OPERATION
WARNING: Vehicle is equipped with a Supplemental Restraint System
(SRS) that includes an air bag located in steering wheel.
Use caution when working around steering column. Ensure
battery is disconnected before attempting any repair. DO NOT
apply electrical power to any component on steering column
without disconnecting air bag module (air bag could deploy).
Steering column consists of a collapsible steering shaft with
lower joint assembly. Vehicle is equipped with a Supplemental
Restraint System (SRS) that includes an air bag and clockspring
located in steering column wheel.
NOTE: For information not covered in this article, air bag
DIAGNOSIS & TESTING or DISPOSAL PROCEDURES, see AIR BAG
RESTRAINT SYSTEM article.
DISABLING & ACTIVATING AIR BAG SYSTEM
WARNING: Wait at least 60 seconds after disconnecting negative
battery cable before servicing SRS. System reserve capacitor
maintains SRS voltage for about 60 seconds after battery is
disconnected. Servicing SRS before 60-second period may
cause accidental air bag deployment and possible personal
injury.
To disable system, turn ignition switch to OFF position.
Disconnect and isolate negative battery cable end. Wait at least 60
seconds. To activate system, reconnect negative battery cable.
AIR BAG SERVICE PRECAUTIONS
The following precautions should be observed when working
with SRS:
* Disable SRS before servicing any SRS or steering column
component. Failure to do this may result in accidental air
bag deployment and possible personal injury. See DISABLING &
ACTIVATING AIR BAG SYSTEM.
* Wait at least 60 SECONDS after disabling air bag system. SRS
system retains enough voltage, for a short time after system
is disabled, to deploy air bag.
* After repairs, always turn ignition on to ensure SRS warning
light is working properly and no system faults are indicated.
* Always wear safety glasses when servicing or handling an air
bag.
* DO NOT expose air bag module and clockspring to temperatures
more than 200
F (93C).
* When placing a live air bag on a bench or other surface,
always face air bag and trim cover up, away from surface.
This will reduce motion of module if air bag accidentally