timing belt MITSUBISHI MONTERO 1998 Service Manual

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Pages: 1501, PDF Size: 25.81 MB

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Fig. 2: Timing Belt Components
Courtesy of Mitsubishi Motor Sales of America.

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Accessory Mount Stay Bolt (Montero)
8 mm Bolt .............................................. 17 (23)\
10 mm Bolt ............................................. 36 (49)\
Cooling Fan Bracket (Montero) ............................ 30 (41\
)
Engine Hanger (Montero) .................................. 13 (17\
)
Generator Bolt (Diamante) ................................ 15 (21\
)
Generator Bolt (Montero)
8 mm Bolt .............................................. 15 (21)\
10 mm Bolt ............................................. 38 (51)\
Generator Bracket (Diamante)
8 mm Bolt .............................................. 35 (48)\
10 mm Bolt ............................................. 17 (23)\
Generator Pivot Nut (Diamante) ........................... 32 (44\
)
Tensioner Pulley Nut ..................................... 37 (50)\
Tensioner Bracket Stay Bolt (Montero) .................... 18 (24\
)
Intake Manifold & Fuel
Bracket (Montero) ........................................ 18 (24\
)
ECT Sensor ............................................... 22 (30)\
Intake Manifold Nut ...................................... 15 (21)\
Thermostat Case .......................................... 14 (19)\
Water Inlet Fitting Bolt ................................. 14 (19)\
Water Outlet Fitting Bolt ................................ 14 (19)\
Water Passage (Montero) .................................. 14 (19\
)
Heater Pipe Bolt (Diamante) .............................. 13 (18\
)
Intake Plenum & Throttle Body
Air Intake Fitting Bolt & Nut (Montero) .................. 13 (18\
)
EGR Pipe Bolt ............................................ 13 (18)\
EGR Pipe Flair Nut ....................................... 44 (59)\
EGR Valve Bolt ........................................... 16 (22)\
Intake Manifold Plenum (Diamante) ........................ 13 (18\
)
Intake Manifold Plenum Stay Bolt
8 mm Bolt .............................................. 13 (18)\
10 mm Bolt ............................................. 27 (36)\
Water Outlet Fitting Bracket Bolt ........................ 14 (19)\
Bracket (Diamante) ....................................... 18 (24\
)
Motor Mount Brackets
Bracket
8 mm Bolt .............................................. 16 (22)\
10 mm Bolt ............................................. 30 (41)\
12 mm Bolt ............................................. 55 (75)\
Oil Pan & Oil Pump
Drain Plug ............................................... 30 (40)\
Oil Cooler By-Pass Valve (Montero) ....................... 41 (55\
)
Oil Filter Bolt (Montero) ................................ 15 (21\
)
Oil Filter Bracket
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (40)\
Oil Screen
8 mm Bolt ............................................... 14 (19)\
Plug .................................................... 33 (45)\
Piston & Connection Rod
Connecting Rod Cap Nut ................................... 38 (52)\
Rocker Arms & Camshafts
Distributor Adapter Bolt (Diamante) ...................... 17 (23\
)
Rocker Arm Shaft Bolt .................................... 23 (31)\
Spark Plug ................................................. 18 (25)\
Timing Belt
Auto Tensioner Bolt ...................................... 18 (24)\
Camshaft Sprocket Bolt ................................... 65 (88)\
Idler Pulley Bolt ........................................ 32 (44)\
Tensioner Arm Bolt ....................................... 32 (44)\
Tensioner Pulley Bolt .................................... 36 (49)\
Water Pump Bolt (Montero) ................................ 18 (24\
)

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Water Pump Bolt (Diamante)
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (41)\
INCH Lbs. (N.m)
Crankshaft & Drive Plate
Bell Housing ............................................ 79.7 (9)\
Oil Seal Case .......................................... 97.3 (11)\
Rear Plate (Montero) ................................... 97.3 (11\
)
Exhaust Manifold
Heat Shield ........................................... 123.9 (14)\
Oil Level Gauge Guide Bolt ............................ 123.9 (14)\
Generator & Drive Belt
Cooling Fan Bolt (Montero) ............................. 97.3 (11\
)
Cooling Fan Nut (Montero) .............................. 97.3 (11\
)
Timing Indicator Bolt (Montero) ........................ 97.3 (11\
)
Intake Manifold & Fuel
ECT Gauge Sender ....................................... 97.4 (11)\
Fuel Pressure Regulator Bolt ............................ 79.6 (9)\
Fuel Pipe Banjo Bolt .................................... 79.6 (9)\
Injector & Fuel Rail Bolt ............................. 106.2 (12)\
Water Outlet Pipe ..................................... 123.9 (14)\
Intake Plenum & Throttle Body
Ignition Coil Bolt (Montero) ............................ 115 (13\
)
Manifold Differential Pressure (MDP) Sensor ............. 44 (4.9\
)
Throttle Body Bolt ...................................... 106 (12)\
Vacuum Hose Assembly (Diamante) ......................... 88 (9.8\
)
Oil Pan & Oil Pump
Baffle Plate (Montero) ................................. 97.3 (11\
)
Baffle Plate (Diamante) ................................ 97.3 (11\
)
6 mm Bolt ............................................... 53.1 (6)\
8 mm Bolt ............................................... 79.6 (9)\
Oil Pump Cover Bolt (Diamante) ......................... 88.5 (10\
)
Oil Pump Cover Bolt (Montero)
6 mm x 10 mm Bolt .................................... 97.3 (11)\
6 mm x 18 mm Bolt ..................................... 53.1 (6)\
Oil Pressure Gauge Sender .............................. 88.5 (10)\
Oil Pan (Upper) ......................................... 53.1 (6\
)
Oil Pan (Lower) ........................................ 97.3 (11\
)
Oil Pump Case ......................................... 123.9 (14)\
Oil Screen (Montero)
6 mm Bolt ............................................. 53.1 (9)\
Rocker Arms & Camshafts
Rocker Cover Bolt ....................................... 31 (3.5)\
Thrust Case Bolt ...................................... 115.1 (13)\
Timing Belt
Camshaft Position (CMP) Sensor (Montero) ................ 79.6 (\
9)
Crankshaft Position (CKP) Sensor ........................ 79.6 (9\
)
( 1) - Tighten cylinder head bolts in 2 or 3 steps with engine cold.
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ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS\
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Application Specification
Displacement .................................. 213.4 Cu. In. (3.5L)\
Bore ............................................... 3.6614" (93 mm)\

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(2) - Use Texaco MTX FM fluid.\
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QUICK-SERVICE
SERVICE INTERVALS & SPECIFICATIONS
REPLACEMENT INTERVALS TABLE (DIAMANTE)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant ........................................... 30,000
Oil ................................................. 7500
Oil Filter .................................... ( 2) 15,000
Spark Plugs ....................................... 60,000
Spark Plug Wires .................................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
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REPLACEMENT INTERVALS TABLE (ECLIPSE)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant ........................................... 30,000
Oil
Non-Turbo ......................................... 7500
Turbo ............................................. 5000
Oil Filter
Non-Turbo ................................... ( 2) 15,000
Turbo ....................................... ( 2) 10,000
Spark Plugs ....................................... 30,000
Spark Plug Wires .................................. 60,000
Transfer Case Fluid .................................. ( 3)
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
( 3) - Inspect fluid every 30,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
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REPLACEMENT INTERVALS TABLE (GALANT)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant .............................................. ( 2)

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Oil ................................................. 7500
Oil Filter .................................... (3) 15,000
Spark Plugs ....................................... 30,000
Spark Plug Wires .................................. 60,000
Timing & Balance Shaft Belts ...................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Inspect fluid every 30,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 3) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
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REPLACEMENT INTERVALS TABLE (MIRAGE)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant .............................................. ( 2)
Oil ................................................. 7500
Oil Filter .................................... ( 3) 15,000
Spark Plugs ....................................... 30,000
Spark Plug Wires .................................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Inspect fluid every 30,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 3) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
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REPLACEMENT INTERVALS TABLE (MONTERO)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transmission Fluid ......................... ( 1)
Coolant ........................................... 30,000
Front & Rear Axle Fluid ( 2) ....................... 30,000
Oil ................................................. 7500
Oil Filter .................................... ( 3) 15,000
Manual Transmission .................................. ( 4)
Spark Plugs ( 5) ................................... 60,000
Spark Plug Wires .................................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Limited-slip differential.
( 3) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
( 4) - Inspect fluid every 30,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.

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(5) - Use Platinum spark plugs only.\
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REPLACEMENT INTERVALS TABLE (MONTERO SPORT)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transmission
Except 4WD ......................................... ( 1)
4WD ............................................. 30,000
Axle Fluid ( 2) .................................... 30,000
Coolant ........................................... 30,000
Oil ................................................. 7500
Oil Filter .................................... ( 3) 15,000
Spark Plugs ( 4) ................................... 60,000
Spark Plug Wires .................................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Limited-slip differential.
( 3) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
( 4) - Use Platinum spark plugs only.
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REPLACEMENT INTERVALS TABLE (3000GT)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant ........................................... 30,000
Oil
Non-Turbo ......................................... 7500
Turbo ............................................. 5000
Oil Filter
Non-Turbo ....................................... 15,000
Turbo ........................................... 10,000
Spark Plugs
Except Platinum ................................. 30,000
Platinum ........................................ 60,000
Spark Plug Wires ( 2) .............................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Except vehicles equipped with Federal Emissions.
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BELT ADJUSTMENT TABLE\
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( 1) Deflection ( 1) Deflection
Application New Belt - In. (mm) Used Belt - In. (mm\
)
Diamante
Generator & A/C .... .24-.28 (6.0-7.2) ....... .32-.37 (8.2-9.3\
)
P/S ................ .33-.37 (8.4-9.3) ..... .46-.52 (11.7-13.4\
)
Eclipse
2.0L Non-Turbo

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COOLING SYSTEM SPECIFICATIONS & ENGINE COOLING FANS
1998 Mitsubishi Montero
1997-98 ENGINE COOLING
Mitsubishi Specifications & Electric Cooling Fans
Diamante, Eclipse, Galant, Mirage, Montero, Montero Sport,
3000GT
SPECIFICATIONS
BELT ADJUSTMENT
NOTE: Use illustration for water pump drive belt routing. See
Figs. 1-6. The terms alternator and generator are used
interchangeably.
BELT ADJUSTMENT
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Application Deflection (1) In. (mm)
Diamante ....................................................... ( 2)
Eclipse & Galant
2.0L Non-Turbo ............................................... ( 2)
2.0L Turbo & 2.4L
Generator & Water Pump .................... 0.35-0.45 (9.0-11.4)\
Water Pump & Power Steering ................ 0.22-0.32 (5.6-8.1)\
Mirage
1.5L ........................................ 0.34-0.45 (8.6-11.4)\
1.8L ......................................................... ( 2)
Montero
A/C .......................................... 0.26-0.30 (6.6-7.6)\
Generator & Water Pump ................... ( 3) 0.22-0.26 (5.6-6.6)
Water Pump & Power Steering ................ 0.54-0.70 (13.7-17.8)\
Montero Sport
2.4L
A/C ........................................ 0.24-0.26 (6.1-6.6)\
Generator & Water Pump ................. ( 4) 0.28-0.35 (7.1-8.9)
Water Pump & Power Steering ................ 0.22-0.30 (5.6-7.6)\
3.0L
A/C ........................................ 0.22-0.26 (5.6-6.6)\
Generator & Water Pump ................. ( 3) 0.20-0.27 (5.1-6.8)
Water Pump & Power Steering .............. 0.52-0.68 (13.2-17.3)\
3000GT ......................................................... ( 3)
( 1) - With 22 lbs. (10 kg) pressure applied midway on belt run.
Values are for a used belt.
( 2) - Water pump is driven by timing belt. Timing belt deflection is
controlled by timing belt automatic tensioner.
( 3) - Measured between water pump pulley and crankshaft pulley.
( 4) - Measured between water pump pulley and generator pulley.
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Fig. 1: Routing Timing/Water Pump Belt (Diamante & 3000GT SOHC)
Courtesy of Mitsubishi Motor Sales of America.
Fig. 2: Routing Alternator & Water Pump Belt (Eclipse - 2.0L
Turbo & 2.4L, Galant & Mirage - 1.5L)
Courtesy of Mitsubishi Motor Sales of America.

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Fig. 3: Routing Timing/Water Pump Belt (Eclipse - 2.0L Non-Turbo)
Courtesy of Mitsubishi Motor Sales of America.

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Fig. 4: Routing Timing/Water Pump Belt (Mirage - 1.8L)
Courtesy of Mitsubishi Motor Sales of America.

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