sensor MITSUBISHI MONTERO 2000 Service Owner's Guide

GDI -Troubleshooting <M/T>13A-33
Code No.P0141 Oxygen sensor heater (rear) system
<sensor 2>Probable cause
Range of Check
DThe engine coolant temperature is approx. 20_C or more.
DThe oxygen sensor heater (rear) remains on.
DThe enginespeed is 50 r/min or more.
DBattery voltage is 11 - 16 V.
Set Conditions
DThe current, which flows through the oxygen sensor heater (rear), is 0.2 A or
less or 3.5 A or more for six seconds.DMalfunction of oxygen sensor heater (rear)
DOpen or short circuit in the oxygen sensor heater
(rear) circuit or loose connector contact
DMalfunction of engine-ECU
OK
Check the harness wire between the
oxygen sensor (rear) and the
engine-ECU, and repair if necessary.
Repair
OK
Measure at engine-ECU connector
D-118.
DMeasure the voltage at the
engine-ECU terminal.
DIgnition switch: ON
DVoltage between terminal 90 and
earth
OK:
System voltageNGCheck the following connectors:
D-118, E-113NG
OK
Check the harness wires between
the oxygen sensor (rear) and the
engine controlrelay, and repair if
necessary.
Measure at oxygen sensor (rear)
connector C-10.
DDisconnect the connector and
measure at the harness side.
DResistance between terminals 1
and 3
OK:
4.5 - 8.0WNG
Replace
Repair
OK
Measure at oxygen sensor (rear)
connector C-10.
DDisconnect the connector and
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal 1 and
earth
OK:
System voltageNGCheck the following connectors:
B-25X, D-128, E-113NG
OK
Check the following connector:
C-10NG
Repair
OK
Check the trouble symptoms.OKTransient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.) NG
Replace the engine-ECU.
OK
Check the following connector:
D-118NG
Repair
OK
Check the harness wires between
the oxygen sensor (rear) and the
engine-ECU and between the oxygen
sensor (rear) and theengine control
relay.NG
Repair


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GDI -Troubleshooting <M/T>13A-34
Code No.P0170 Abnormal fuel systemProbable cause
Range of Check
DEngine: Being learning the air - fuel ratio
Set Conditions
DTen seconds or more havebeenpassed while the fuel injection amount
compensation value is too low.
or
DTen seconds or more havebeenpassed while the fuel injection amount
compensation value is too high.DMalfunction of fuel supply system
DMalfunction of oxygen sensor (front)
DMalfunction of intake air temperature sensor
DMalfunction of barometric pressure sensor
DMalfunction of air flow sensor
DMalfunction of engine-ECU
Repair
OK
MUT-
IIData list
74 Fuel pressure sensor (Refer to
13A-105, DATA LIST
REFERENCE TABLE.)NGCheck fuel leakage around the fuel
pump (high-pressure) line.NG
NO
Check the air intake from the intake
hose and intake manifold.NG
Repair
OK
Check the oxygen sensor (front)
(Refer to P.13A-230.)NG
Replace
MUT-
IISelf-Diag Code
Is any diagnosis code other than
No.P0170 output?YESRefer to P.13A-15, INSPECTION
CHART FOR DIAGNOSIS CODES.
OK
Check the exhaust gas leaks from
the exhaust manifold.NG
Repair
OK
Check the throttle body (around the
throttle valve), and clean if
necessary. (Refer to P.13A-220).NG
Cleaning
OK
MUT-
IIData list
11 Oxygen sensor (front)
12 Air flow sensor
13 Intake air temperature sensor
21 Engine coolant temperature
sensor
25 Barometric pressure sensor
(Refer to 13A-105, DATA LIST
REFERENCE TABLE.)
Reference
If all the service data is normal, go
to “OK.”
If any abnormal service is found, go
to “NG.”NGRefer to the Inspection procedure for
the sensor, which is indicated by the
abnormal service data.
(Refer to P.13A-15, INSPECTION
CHART FOR DIAGNOSIS CODES.)OK
Replace the fuel pump
(high-pressure).
Check the purge control solenoid
valve (Refer to GROUP 17 -
Emission Control).NG
Replace
OK
To the nextpageOK


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GDI -Troubleshooting <M/T>13A-36
Code No.P0190 Abnormal fuel pressureProbable cause
Range of Check
DIgnition switch: ON
Set Conditions
DThe sensor output voltage is 4.8V or more, or 0.2 V or less for four
seconds.DMalfunction of of fuel pressure sensor
DOpen or short circuit in the fuel pressure sensor
circuit or loose connector contact
DMalfunction of engine-ECU
Range of Check
DThe following conditions are detected temporarily after the engine has been
started.
(1) Engine speed: 1,000 r/min or more
(2) Fuel pressure: 2 MPa or more
DEngine running
Set Conditions
DThe fuel pressure is 6.9 MPa or more, or 2 MPa or less for four seconds.DMalfunction of high-pressure fuel pump
DClogging of high-pressure fuel lines
This diagnosis code will also be output when air is trapped into the
high-pressure fuel lines (such as poor fuel level). In that case, the air can be
evacuated by operating the engine for atleast 15 seconds at 2,000 r/min. After
the repair, use the MUT-IIto erase the diagnosis code.DAir trapped due to poor fuel level
(2) NGCheck the following connector:
D-118NG
Repair
OK
Check the harness wire between the
intermediate connector and the
engine-ECU, and repair if necessary.
MUT-
IIData list
74 Fuel pressure sensor (Refer to
13A-105, DATA LIST
REFERENCE TABLE.)OKTransient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Check the following connector:
B-110NG
Repair
OK
Measure at intermediate connector
B-110.
DDisconnect the connector, and
measure at the engine-ECU
harness side.
(1) Voltage between terminal 4 and
earth (Ignition switch: ON)
OK:
4.8 - 5.2 V
(2) Resistance between terminal 6
and earth
OK:
2Wor less(1) NGMeasure at engine-ECU connector
D-117.
DMeasure the voltage at the
engine-ECU terminal.
DIgnition switch: ON
DVoltage between terminal 41 and
earth
OK:
4.8 - 5.2 VOKCheck the following connector:
D-117
NG
Repair
NG
Check the following connector:
D-117NG
Repair
OK
Check the harness wire between the
intermediate connector and the
engine-ECU.NG
Repair
OK
Check the trouble symptoms.NGReplace the engine-ECU.
OK
Check the trouble symptoms.NGReplace the engine-ECU.
OK
To the nextpage
OK
Check the harness wire between the
intermediate connector and the
engine-ECU.NG
Repair


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GDI -Troubleshooting <M/T>13A-37
NG
(2) NGCheck the following connector:
B - 111NG
Repair
OK
Measure at intermediate connector
B-110.
DUse test harness (MB991658) to
connect the connector, and
measure at the pick-up harness.
DEngine: Idling
(1) Voltage between terminal 4 and
earth
OK:
4.8 - 5.2 V
(2) Voltage between terminal 5 and
earth
OK:
0.3 - 4.7 V
(3) Voltage between terminal 6 and
earth
OK:
0.5 V or less(1), (3) NGCheck the following connector:
B - 111
OK
Check the following connectors:
D-117, D-118NG
Repair
OK
Check the harness wire between the
fuel pressure sensor and the
intermediate connector.NG
Repair
From the previouspage
OK
Check the harness wire between the
intermediate connector and the
engine-ECU, and repair if necessary.
OK
Check the harness wire between the
fuel pressure sensor and the
intermediate connector.NG
Repair
OK
Replace the fuel pressure sensor.
Check the trouble symptoms.
Check the following connector:
D-118NG
Repair
NG
Check the harness wire between the
intermediate connector and the
engine-ECU, and repair if necessary.
OK
Measure at engine-ECU connector
D-118.
DMeasure the voltage at the
engine-ECU terminal.
DEngine: Idling
DVoltage between terminal 92 and
earth
OK:
0.3 - 4.7 VNGCheck the following connector:
D-118NG
Repair
OK
Check the harness wire between the
intermediate connector and the
engine-ECU, and repair if necessary.
OKCheck the following connector:
D-118NG
Repair
OK
Check the trouble symptoms.
OK
Replace the engine-ECU.OKRepair


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GDI -Troubleshooting <M/T>13A-50
Code No.P0220 Accelerator pedal position sensor (1st
channel) systemProbable cause
Range of Check
DAcceleratorpedal positionsensor (2nd channel) is normal.
DCommunication between the engine-ECU and the throttle valve controller is
normal.
Set Conditions
DThe output voltage of accelerator pedal positionsensor (1st channel) is 0.2 V
or less for one second.
or
DThe output voltage of accelerator pedal positionsensor (2nd channel) is 2.5
V or less, and that of acceleratorpedal positionsensor (1st channel) is 4.5
V or more for one second
or
DThe difference between accelerator pedal positionsensor (1st channel) and
accelerator pedal positionsensor (2nd channel) output voltages is 1.0 V or
more (i.e. the throttle opening anglechanges slightly).
or
DThe output voltage of accelerator pedal positionsensor (1st channel) is 1.1 V
or more for one second when the acceleratorpedal positionswitch is turned
on.DMalfunction of accelerator pedal positionsensor
(1st channel)
DOpen or short circuit in the acceleratorpedal
position sensor (1st channel) circuit or loose
connector contact
DAcceleratorpedal positionswitch seized ON
DMalfunction of throttle valve controller
DMalfunction of engine-ECU
OK
Check the harness wire between
accelerator pedal positionsensor
(1st channel) and the engine-ECU,
and repair if necessary.
NG
Check Acceleratorpedal position
sensor (1st channel) (Refer to
P.13A-229).NG
Replace
OK
Check the trouble symptoms.NGReplace the engine-ECU.(2) NGMeasure at engine-ECU connector
D-117.
DMeasure the voltage at the
engine-ECU terminal.
DIgnition switch: ON
DVoltage between terminal 42 and
earth
OK:
4.8 - 5.2 VOK
OK
MUT-
IIData list
78 Acceleratorpedal positionsensor
(1st channel) (Refer to 13A-105,
DATA LIST REFERENCE
TABLE.)OKTransient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
OK
Check the trouble symptoms.NGReplace the engine-ECU.
MUT-
IIData list
26 Acceleratorpedal positionswitch
(Refer to 13A-105, DATA LIST
REFERENCE TABLE.)NGCheck the acceleratorpedal position
switch system. (Refer to P.13A-100,
Inspection Procedure 28).
OK
Measure at accelerator pedal position
sensor connector D-135.
DDisconnect the connector and
measure at the harness side.
(1) Resistance between terminal 1
and earth
OK:
2Wor less
(2) Voltage between terminal 2 and
earth
(Ignition switch: ON)
OK:
4.8 - 5.2 V(1) NGCheck the following connector:
D-117NGRepair
NG
Repair
NG
Check the following connector:
D-117NG
Repair
OK
Check the following connector:
D-135NG
Repair
OK
Check the harness wire between
accelerator pedal positionsensor
(1st channel) and the engine-ECU.NG
Repair
OK
Check the harness wire between
accelerator pedal positionsensor
(1st channel) and the engine-ECU.NG
RepairOK
To the nextpage
Check the following connector:
D-117
OK


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GDI -Troubleshooting <M/T>13A-51
OK
Measure at accelerator pedal position
sensor connector D-135.
DConnect connector terminals
No.1, No.2 and No.3 only by
using test harness (MB991658),
and measure at the pick-up
harness.
DIgnition switch: ON
(1) Voltage between terminal 1 and
earth
OK:
0.5 V or less
(2) Voltage between terminal 2 and
earth
OK:
4.8 - 5.2 V
(3) Voltage between terminal 3 and
earth
OK:
Acceleratorpedalfully re-
leased: 0.985 - 1.085 V
Acceleratorpedalfully de-
pressed: 4.0 V or higher(1), (2) NGCheck the following connector:
D-117NG
Check the following connector:
D-118NG
Repair OK
Check the harness wire between
accelerator pedal positionsensor
(1st channel) and the engine-ECU,
and repair if necessary.
From the previouspage
(3) NG
Adjust the acceleratorpedal position
sensor. (Refer to P.13A-221).
OK
Check the harness wire between
accelerator pedal positionsensor
(1st channel) and the engine-ECU,
and repair if necessary.
OK
Measure at engine-ECU connector
D-118.
DMeasure the voltage at the
engine-ECU terminal.
DIgnition switch: ON
DVoltage between terminal 94 and
earth
OK:
Acceleratorpedalfully re-
leased: 0.985 - 1.085 V
Acceleratorpedalfully de-
pressed: 4.0 V or higherNGCheck the following connector:
D-118NGRepair
OK
Check the harness wire between
accelerator pedal positionsensor
(1st channel) and the engine-ECU,
and repair if necessary.
OKCheck the following connector:
D-118NG
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.Repair
Repair


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GDI -Troubleshooting <M/T>13A-52
Code No.0225 Throttle position sensor (2nd channel)
systemProbable cause
The throttle valve controller judges a malfunction, and then transmit the result to
the engine-ECU.
Range of Check
DIgnition switch: ON
DThe throttle position sensor (1st channel) is normal.
Set Conditions
DThe sensor output voltage is 0.2 V or less for four seconds.
or
DThe sensor output voltage is 4.85 V or more for four seconds, and the
output voltage of the throttle position sensor (1st channel) is 1.2 V or more.
or
DThe throttle position sensor (1st channel) and throttle position sensor (2nd
channel) combination output voltage is outside 4 - 6 V.DMalfunction of throttle position sensor (2nd
channel)
DOpen or short circuit in the throttle position sensor
(2nd channel) circuit or loose connector contact
DMalfunction of the throttle valve controller
DMalfunction of the engine-ECU
OK
Check the harness wire between the
throttle position sensor and the
throttle valve controller, and repair if
necessary.
NG
Check throttle position sensor (2nd
channel). (Refer to P.13A-228).NG
Replace
NG
Repair
NG
Check the following connector:
D-11NG
Repair
OK
Check the trouble symptoms.NGReplace the throttle valve controller.
OK
Check the following connector:
B-102NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
throttle valve controller.NG
Repair
OK
Check the harness wire between the
throttle position sensor and the
throttle valve controller.NG
Repair
MUT-
IIData list
14 Throttle position sensor (2nd
channel)
OK:
Refer to P.13A-105, DATA
LIST REFERENCE TABLE.OKIntermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
OK
To the nextpage
OK
Measure at throttle position sensor
connector B-102.
DDisconnect the connector and
measure at the harness side.
(1) The voltage between terminal 1
and earth
(Ignition switch: ON)
OK:
4.8 - 5.2 V
(2) Resistance between terminal 3
and earth
OK:
2Wor less(1) NGMeasure at throttle valve controller
connector D-11.
DMeasure the voltage at the
throttle valve controller connector
terminals.
DIgnition switch: ON
DThe voltage between terminal 6
and earth
OK:
4.8 - 5.2 VOKCheck the following connector:
D-11
(2) NGCheck the following connector:
D-11NG
Repair
OK
Check the trouble symptoms.NGReplace the throttle valve controller.


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GDI -Troubleshooting <M/T>13A-53
OK
Measure at throttle position sensor
connector B-102.
DUse test harness (MB991536) to
connect the connector, and
measure at the pick-up harness.
DIgnition switch: ON
(1) The voltage between terminal 1
and earth
OK:
4.8 - 5.2 V
(2) The voltage between terminal 3
and earth
OK:
0.5 V or less
(3) The voltage between terminal 4
and earth
OK:
Acceleratorpedalfully re-
leased: 4.0 V or more
Acceleratorpedalfully de-
pressed: 0.4 - 0.6 V(1), (2) NG
NGRepair
Check the following connector:
D-118NG
Repair
OK
Check the harness wire between
throttle position sensor (2nd channel)
and the throttle valve controller.
From the previouspage
(3) NG
Adjust the throttle position sensor.
(Refer to P.13A-220.)
OK
Check the harness wire between
throttle position sensor (2nd channel)
and the engine-ECU, and repair if
necessary.OK
Measure at engine-ECU connector
D-118.
DMeasure the voltage at the
engine-ECU terminal.
DIgnition switch: ON
DThe voltage between terminal 78
and earth
OK:
Acceleratorpedalfully re-
leased: 4.0 V or more
Acceleratorpedalfully de-
pressed: 0.4 - 0.6 VNGCheck the following connector:
D-118NGRepair
OK
Check the harness wire between
throttle position sensor (2nd channel)
and the engine-ECU, and repair if
necessary.
OKCheck the following connector:
D-118NGRepair
OK
Check the trouble symptoms.
NG
Replace the engine-ECU.
Check the following connector:
D-11
Code No.P0300 Ignition coil (power transistor) systemProbable cause
Range of Check
DEngine speed is approx. 50 - 4,000 r/min.
DEngine is not cranking.
Set Conditions
DThe ignition failure sensor does not send a signal about a certain cylinder for
four seconds.DMalfunction of the ignition coil
DMalfunction of the ignition failure sensor
DMalfunction of sparkplug
DOpen or short circuit in the primary ignition circuit
or loose connector contact
DMalfunction of engine-ECU


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GDI -Troubleshooting <M/T>13A-54
OK
Check the harness wire between the
engine-ECU and the intermediate
connector.NG
Repair
OK
Check the following connector:
D-116NG
Repair
OK
Check the harness wire between the
ignition coil connector for a defective
cylinder and the intermediate
connector.NG
Repair
MUT-
IIActuator Test
01 No.1 injector
02 No.2 injector
03 No.3 injector
04 No.4 injector
05 No.5 injector
06 No.6 injector
OK:
The idling condition should
change.
Reference
When the cylinder (defective
cylinder) whereidling conditiondoes
not change is detected after
suspending the injector, go to (1)
and inspect the spark plug, the
ignition coil, the connector, and the
harness of the defective cylinder.
(When more than one cylinder are
detected, inspect all of them.)
When all the cylinders are OK, go to
(2).(1)Check the following connectors:
B-107 and the ignition coil
connectors, which correspond to
defective cylinders (B-101, B-108,
B-112, B-113, B-116, B-119).NG
Repair
OK
Check the sparkplug and the
ignition coil for a defective cylinder.
(Refer to GROUP 16 - Ignition
System.)NG
Replace
OK
Use an analyzer to measure the signal waveform at engine-ECU connector D-116.
DEngine: Idling
DThe voltage between the ignition coil primary signal terminal for a defective cylinder
and earth
OK:
A normal waveform should be displayed as described on P.13A-122 (Inspection
Procedure Using an Analyzer).
OK
Repair the ignition coil assembly for
a defective cylinder and the spark
plug.
NG
Replace the engine-ECU.
(2)
Use an analyzer to measure the
signal waveform at the ignition failure
sensor connector B-04.
DUse test harness (MB991536) to
connect the connector, and
measure at the pick-up harness.
DEngine: Idling
DThe voltage between terminal 2
and earth
OK:
A normal waveform should
be displayed as described
on P.13A-122 (INSPEC-
TION PROCEDURE US-
ING AN ANALYZER).
Reference
When a normal waveform is
displayed, compare it with that of the
ignition coil primary signal at the
engine-ECU terminal to determine
the cylinder (defective cylinder) with
an abnormal waveform.
®When one or more cylinders are
abnormal, go to (1)
®When all of the cylinders are
abnormal, go to (3)
®When a normal waveform is
displayed, go to (4).(3)
Check the following connectors:
B-04, D-117NG
Repair
OK
Check the harness wires between
the ignition failure sensor and the
engine-ECU, and between the
ignition failure sensor and earth.NG
Repair
OK
Repair the ignition failure sensor
Check the trouble symptoms.NGReplace the engine-ECU.
(4)Check the trouble symptoms.OKIntermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Check the sparkplug and the
ignition coil for a defective
cylinder.(Refer to GROUP16 -
Ignition System.)
(1)


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GDI -Troubleshooting <M/T>GDI -Troubleshooting <M/T>13A-55
Code No.P0301 No.1 cylinder misfire detected.
Code No.P0302 No.2 cylinder misfire detected.
Code No.P0303 No.3 cylinder misfire detected.
Code No.P0304 No.4 cylinder misfire detected.
Code No.P0305 No.5 cylinder misfire detected.Probable cause
Range of Check
DThe enginespeed is 500 - 4,500 r/min.
DWhile the engine is runningexcept deceleration and sudden acceleration.
Set Conditions
DThe number of misfires exceeds a predetermined number per 200engine
revolutions (Misfire has occurred in only one cylinder).
or
DThe number of misfires exceeds a predetermined number per 100engine
revolutions (Misfire has occurred in only one cylinder).DMalfunction of the ignition system
DAbnormal compression
DMalfunction of injector
DMalfunction of engine-ECU
NG
Check the harness wire between the
ignition coil and the engine-ECU.
NG
Replace
NG
Repair
(2) NG
OK
Check the ignition failure sensor
(Refer to GROUP 16 - Ignition
System.)
OK
Check the harness wire between the
ignition coil and the earth, and repair
if necessary. (3) NG
OK
Measure at ignition coil connectors
B-101, B-108, B-112, B-113, B-116,
B-119.
DDisconnect the connector and
measure at the harness side.
(1) The voltage between terminal 1
and earth
(Ignition switch: ON)
OK:
System voltage
(2) The voltage between terminal 3
and earth
(Engine: cranking)
OK:
0.5 - 4.0 V
(3) The resistance between terminal
2 and earth
OK:
2Wor less(1) NGCheck the following connectors:
B-04, B-107, D-208, D-223NG
Repair
Check the ignition coil (Refer to
GROUP 16 - Ignition System.)
Check the compression pressure.
(Refer to GROUP 11A - On-vehicle
Service.)Repair
Replace the engine-ECU.
OK
Check the harness wire between the
ignition coil and the ignition failure
sensor, and between the ignition coil
and the ignition failure sensor.
NG
Repair
OK
NGNG
Repair
OKReplace
NG
Check the spark plugs.
Check the trouble symptoms.
OK
Check the trouble symptoms.NGReplace the engine-ECU.
Check the following connectors:
B-101, B-108, B-112, B-113, B-116,
B-119
Check the following connector:
B-107, D-116
OK


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