sae MITSUBISHI MONTERO 2000 Service Repair Manual

AUTOMATIC TRANSMISSION -On-vehicle Service23-100
Specified lubricant:
Hypoid gear oil SAE 75W-90 or 75W-85W
conforming to API GL-4
Oil level: 2.8 L
4. Install the oil filler plug, and tighten it to the specified
torque.
Tightening torque: 32±
2N×
m


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G
EN ER AL IN FO RM ATIO N
A tw o-jo in t pro pelle r sh aft w as use d fo r both th e fr o nt and re ar.
R ear pro pelle r sh aft is equip ped wit h a ca rb on-fib er re in fo rc e d pla stic (C FR P)tu be.
S ER VIC E SPEC IF IC ATIO NS
I te m s S
ta ndard va lu e L
im it P
ro pelle r sh aft ru nout m m - 0
.5 C
le ara nce betw een re ar pro pelle r sh aft tu be end and sh aft m m 0
.2 -0.5 -
C
le ara nce of sn ap rin g gro ove mm 0
-0.0 6 -
S
pecif ie d lu bric a nt Q
uantit y P
ro pelle r sh aft sle eve yo ke H
yp oid gear oil SAE 75W -9 0 or 75W -8 5W or 80W
c o nfo rm in g to APIG L-4 A
s re quir e d N
um ber N
am e U
se M
B990840 U
niv e rs a l jo in t re -
m ove r and in sta lle r D
is a sse m bly and re asse m bly of th e univ e rs a l
j o in t

FRONT AXLE -Service Specifications/Lubricants26-4
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Wheel bearing axis backlash mm-0
Front axle total backlash mm-11
Solenoid valve resistanceW36 - 46-
Hub rotation starting torque N×m-1.75
Setting of D.O.J. boot length mm80±5-
Opening dimension of the spe-
cial tool (MB991561) mmWhen the B.J. boot band
(small) is crimped.2.9-
When the B.J. boot band
(big) is crimped.3.2-
Crimped width of the B.J. boot band mm2.4 - 2.8-
Crimped height of B. J. boot band (big) mm-9.5
Final drive gear backlash mm0.11 - 0.16-
Drive gear runout mm-0.05
Differential gear backlash mm0 - 0.0760.2
Drive pinion turning torque N×mWithout oil seal0.83 - 1.19-
With oil sealCompanion flange (oil seal contact
surface) with anti-rust oil
0.93 - 1.128-
Companion flange (oil seal contact
surface) with gear oil
0.97 - 1.32-
LUBRICANTS
ItemsSpecified lubricantsQuantity
Front differential gear oilHypoid gear oil API classification GL-5 or higher, SAE
viscosity No. 90, 80W1.2 L
D.O.J. boot greaseRepair kit grease4M41-M/T:135±10 g
4M41-A/T, 6G7:
100±10 g
U.J.boot greaseRepair kit grease4M41-M/T:180±10 g
4M41-A/T, 6G7:
135±10 g


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REAR AXLE -Lubricants/Sealants27-4
LUBRICANTS
ItemSpecified lubricantsQuantity
Rear differential gear oilHypoid gear oilApprox. 1.6 L
API classification GL-5 or higher SAE viscosity
No. 90, 80 W
B.J. jointRepair kit grease245±10 g
D.O.J. jointRepair kit grease295±10 g
SEALANTS
ItemsSpecified sealantsRemarks
Differential cover3M ATD Part No. 8661 or equivalentSemi-drying sealant
Drive gear and differential case mounting part3M Stud Locking 4170 or equivalentAnaerobic sealant


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