MITSUBISHI SPYDER 1990 Service Repair Manual

SRS Air Bag Modules and Clock Spring
bag module (Front passenger’s side)>.
Air bag module (Front passenger’s side)
removal steps
Post-installation inspection
1. Negative battery cable connection
7. Air bag module (Front passenger’s side)
Pre-installation inspection
Insulating tape
Al 920001
REMOVAL SERVICE POINTS
C A B L E
DISCONNECTION
Disconnect the negative battery cable from the batt ery and
tape the terminal.
Caution
Wait at least 60 seconds after disconnecting the ba ttery
cable before doing any further work. (Refer to
BAG MODULE (DRIVER’S REMOVAL
(1) Remove the airbag module mounting nut using socket
wrench from the back side.
(2) When disconnecting the connector of the
spring
from the air bag module, press the air bag’s look t oward
the outer side to spread open. Use a flat-tipped
screwdriver, as shown in the figure at the left; to pry
so as to remove the connector gently.
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SRS Air Bag Modules and Clock Spring
Caution
1. When disconnecting the air bag module-clock
spring connector, take care not to apply excessive
force to it.
2. The removed
module should be stored
in a clean, dry place with the pad cover facing
STEERING WHEEL REMOVAL
Caution
Do not hammer on the steering wheel. Doing so may
damage the collapsible column mechanism.
BAG MODULE (FRONT PASSENGER’S SIDE)
REMOVAL
Caution
The removed air bag module should be stored in a cl ean,
dry place with the pad cover facing up.
INSTALLATION SERVICE POINTS
PRE-INSTALLATION INSPECTION
(1) When installing the new air bag clock spring,
refer to “INSPECTION”
Caution
Dispose of an air bag module only according to the
specified procedure. (Refer to
(2) Connect the battery terminal.
(3) Connect the scan tool to the data link connecto r, then
check diagnostic codes.
Caution
Turn the ignition switch off before disconnecting o r
connecting the scan tool.
(4) Turn the ignition key to the “ON” position.
(5) Conduct diagnostic test mode using the scan too l to, en-
sure entire SRS operates properly, except open circuit
of air bag module (diagnostic trouble code
25).
(Refer to
and
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SRS Air Bag Modules and Clock Spring,.
(6) Turn the ignition key to the “LOCK” position, disconnect
the negative battery cable and tape the terminal.Insulating tape
Caution
Wait at least 60 seconds after disconnecting the ba t-
tery cable before doing any further work.
(Refer to
CLOCK SPRING INSTALLATION
Align the mating marks of the clock spring, and, after turning
the front wheels to the straight-ahead position, install the
clock spring to the column switch.
Mating Marks Alignment
Turn the clock spring clockwise fully, and then tur n back it
approx. 3 turns counterclockwise to align the mating marks.
Caution
If the clock spring’s mating marks are not aligned,
the steering wheel may not be completely
a turn, or the flat cable within the clock spring m ay be
severed, obstructing normal operation of the SRS.
STEERING WHEEL INSTALLATION
(1) Before installing the steering wheel, be sure t o first turn
the vehicle’s front wheels to the straight-ahead po sition
and align the mating marks of the clock spring.
Caution
Be sure when installing the steering wheel, that th e
harness of the clock spring does not become caught
or tangled.
(2) After installing, turn the steering wheel’
‘the way in
both directions to confirm that steering is normal.
BAG MODULE (DRIVER’S SIDE)
INSTALLATION
Install the air bag module, taking care that the wi ring is not
p i n c h e d .

SRS Air Bag Modules. and Clock Spring
SRSlight
<Driver’sInflator case
passenger’s side>
0 0 0 0 0 0 5 5
POST-INSTALLATION INSPECTION
(1) After installing the clock spring, the steering wheel, the
column covers and the air bag
check
wheel for noise, binds or difficult operation.
(2) Reconnect the negative battery terminal. Turn t he ignition
key to the “ON” position. Does “SRS” warning light
illuminate for about 7 seconds, turn OFF and then r emain
OFF? If yes, SRS system is functioning properly. If no,
consult page
INSPECTION
AIR BAG MODULE CHECK
If any improper part is found during the following inspection,
replace the air bag module with a
Dispose of the old one according to the specified p rocedure.
(Refer to
Caution
Never attempt to measure the circuit resistance of the
air bag module (squib) even if you are using the specified
tester. If the circuit resistance is measured with
accidental air bag deployment will result in seriou s per-
sonal injury.
(1) Check pad cover for dents, cracks or deformation.
(2)Check the air bag module for dents, cracks or defor mation.
(3) Check hooks and connectors for damage, terminal s for
deformation, and harness for binds.
(4) Check air bag inflator case for dents, cracks o r deforma-
tion.
Air bag module
Protective tube
(5) Install the air bag module on the steering whee l to check
alignment with the wheel.
CLOCK SPRING CHECK
If, as result of the following checks, even one abn ormal point
is discovered, replace the clock spring with a new one.
(1) Check connectors and protective tube for. damag e, and
terminals for deformation.
(2) Visually check the case for damage”
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SRS Air Bag Modules and Clock ‘Spring
0 0 0 0 0 0 6 1
Paint
mark
SRS check
View A
(3) Check for continuity between of
clock spring and connectors and 4.
No. connector
Terminal1Terminal2Terminal3Terminal1Terminal2
0 0
0 0
0 0
Tocruise
control unitTo ACCpowerTo hornrelayTo hornTo auto-cruise control
switch switch
(4) Check resistance between the terminals.
a.Align the paint mark of the SRS check harness con-
nector No. 4 with the clock spring connector No. 2
(arrow in the illustration) to connect the connecto rs
Nos. 2 and 4.
b. Check continuity between the terminals 22 and 23 of the
check harness connector No. 5.
Standard value: less than 0.4
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SRS Air Bag Module Disposal,. Procedures
AIR BAG MODULE DISPOSAL PROCEDURES 52499120999
Before either disposing of a vehicle equipped with
an air bag, or prior to disposing of the air bag ule, be sure to first follow the procedures describ ed
below to deploy the air bag.
A I R
Caution
1.If the vehicle is to be scrapped, or otherwise disp osed
of, deploy the air bag inside the vehicle. If the v ehicle
will continue to be operated and only the air bag m od-
ule is to be disposed of, deploy the air bag outside
the vehicle.
2. Since a large amount of smoke is produced when the air bag is deployed, select a well-ventilated s ite.
Moreover, never attempt the test near a smoke senso r.
3. Since there is a loud noise when the air bag is
deployed, avoid
areas whenever possible.
If anyone is nearby, give warning of the impending
noise.
4.Suitable ear protection be worn by personnel
performing these procedures or by people in the im-
mediate area.
DEPLOYMENT INSIDE THE VEHICLE
(when disposing of a vehicle)
(1) Open all windows and doors of. the vehicle. Mov e the
vehicle to an isolated spot.
(2)Disconnect the negative and positive battery cables
from the battery terminals, and then remove the bat tery
from the vehicle.
Caution
Wait at least 60 seconds after disconnecting the
tery cables before doing any further work.
(Refer to
side>
C l o c k s p r i n g
c o n n e c t o r ( r e d )
(3) Remove the steering column cover lower.
(4) Remove the connection between the clock spring
connector (red) and the body wiring harness connect or.
NOTE
the clock spring connector is disconnected from th e
body wiring harness, both electrodes of the clock s pring
connector will be automatically shorted to prevent unin-
tended deployment of the air bag due to static elec tricity,
etc.
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SRS Air Baa Module Disposal
<Front passenger’s side>
Body wiring harness
Air bag (red) connector
Connection
Insulation
side>
passenger’s
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(6)Disconnect the (red) connector of the air bag module
(front passenger’s side) from the body wiring harne
ss
connector.
NOTE
If the air bag module (front passenger’s side) connector
is disconnected from the body wiring harness, both elec-
trodes of the air bag module (front passenger’s side)
connector will be automatically shorted to prevent unin-
tended deployment of the air bag due to static elec tricity,
etc.
Connect two wires,each six meters (20 feet) long or
more, to the two leads of SRS AIR BAG ADAPTER HAR-
NESS A and cover the connections with insulation ta pe.
The other ends of the two wires should be connected
to each other (short-circuited), to prevent sudden unex-
pected deployment of the air bag.
(8) Connect the clock spring
connector (red) to SRS
air bag adapter harness A and pass the deployment w ires
out of the vehicle.
(9) Connect the SRS air bag adapter harness A to th e
connector (red) of the air bag module (front passengers
side) and pass the deployment wire out of the vehic le.
a location as far away from the vehicle as
disconnect the two connected wires from each other, and
connect them to the two terminals of the battery (r emoved
from the vehicle) to deploy the air bag.
Caution
1.Before deploying the air bag in this manner,
check to sure that there is no one near
the vehicle. Wear safety goggles,
ear
protection.

SRS Air Baa Module P r o c e d u r e s
Connection<Driver’s
AIR BAG
HARNESS
or
Insulation tape
Connection
2.The inflator be quite hot
the deployment, so’ wait at to,
allow it to cool before
to handle it.
Although not poisonous, do not inhale gas from
air bag deployment. See Deployed Air Bag Module
Disposal Procedures for
ment handling instructions.
3. if the air bag module fails to deploy when the procedures above are followed, do not go near
the module. Contact the
Tech. Line.
(11) Dispose of the air bag module after deployment according
to the Deployed Air Bag Module Disposal Procedures.
(Refer to
DEPLOYMENT OUTSIDE THE VEHICLE
Caution
1. Should be carried out in a wide, fiat area
six meters (20 feet) away from obstacles and other
2.Do not perform deployment outside, if a strong wind
is blowing, and if there is even a
air bag module be placed and deployed down-
wind from the battery.
(1)Disconnect the negative and positive battery cables
from the battery terminals, and then remove the bat tery
from the vehicle
Caution
Wait at least 60 seconds after disconnecting the ba t-
tery before doing any further work. (Refer to
(2)Remove the air bag module from the vehicle.
(Refer to
Caution
The air bag module
be stored on a fiat
and placed so that the pad cover face up. Do not
place anything on top of it.
(3) Connect two wires, each six meters (20 feet) lo ng or
more, to the two leads of SRS AIR BAG ADAPTER HAR-
NESS <driver’s side> or BAG ADAPTER
HARNESS <front passenger’s and cover the con-
nections with insulation tape. The other ends of the
wires should be connected to each other (short-circ uited),
to prevent sudden unexpected deployment of the air bag.
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SRS Air Bag Module Disposal Procedures
Wires
Air bag module
Tires without wheels
battery
Air bag module
wire
side>
1. Install nuts that are no longer needed to the fo ur bolts
on the rear side of the air bag module, and tie on some
thick wire to secure to the wheel.
2.Take the SRS air bag adaptor harness that is connected
to the wires, pass it beneath the old tire and whee l assem-
bly, and connect it to the air bag module.
3.
the air bag module into the wheel, and secure
it with wires that are tied to the bolt holes, the air bag
should face upward.
Caution
Leave some space below the wheel for the adaptor
harness. If there is no space, the reaction when th e
air bag deploys could damage the adaptor harness.
4. Place three old tires, without wheels, on top of the tire
secured to the air bag module.
<Front passenger’s side>
1.Connect the deployment wires to the SRS air bag ada ptor
harness A, pass it beneath the tire and wheel
and connect it to the air bag module.
2.Pass the thick wires into the hole of the air bag m odule
bracket, and secure it to the wheel of the old tire with
wheel (4 locations), with the air bag facing upward s.
Caution
1.Leave some space below the wheel for the deploy-
ment wires.
If there is no space, the reaction of the air bag
deployment could result in damage of the adaptor
harness.
2. While deployment takes place, do not have the connector of the
air bag adaptor harness
A inserted between the tires.
3.Place three old tires, without wheels, of the tire
secured to the air bag module, and secure all tires with
ropes (4 locations).
wire

SRS Air Baa Module Procedures
Strong
bag module
At alocation as far away from the air bag as
possible, and from a shielded position, if possible , discon-
nect the two connected wires from each other and co nnect
them to the two terminals of- the battery (removed from
the vehicle) to deploy the air bag.
Caution
1. Before deployment, check carefully to be sure that no one is nearby.
2.The inflator will be quite hot immediately followin g’
deployment, so wait at least 30 minutes to allow
it to cool before attempting. to handle it.
Although not poisonous, do not inhale gas from
air bag deployment. See Deployed Air Bag Module
Disposal Procedures for post-deploy-
ment handling instructions.
3. If the air bag module fails to deploy when the
procedures above are followed, do not go near
the module. Contact the MMSA Tech. Line.
5.Dispose of the air bag module after according
to the Deployed Air Bag Module Disposal Procedures (Refer to
DEPLOYED AIR BAG DISPOSAL
After deployment, the air bag module should be
of in the same manner as any other scrap parts, exc ept
the following points should be carefully noted during disposal.
(1) The inflator will be quite hot immediately foll owing
ment, so wait at least 30 minutes to allow it to co ol before
attempting to handle it.
(2) Do not put water or oil on the air bag after de ployment.
(3) There may be, adhered to the deployed air bag module,
material that could irritate the eyes
skin, so wear
gloves and safety goggles when handling a deployed
air bag module. IF DESPITE THESE PRECAUTIONS,
THE MATERIAL DOES, GET INTO
OR ON
THE SKIN, IMMEDIATELY RINSE THE AFFECTED AREA
WITH A LARGE AMOUNT OF CLEAN WATER. IF ANY
IRRITATION DEVELOPS, SEEK ATTENTION.
(4) Tightly seal the air bag module in a strong pla stic bag
for disposal.
(5) Be sure to always wash your hands after this
operation.
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