NISSAN LATIO 2009 Service Repair Manual

SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-17
< SERVICE INFORMATION >
C
D
F
G H
I
J
K L
M A
B FSU
N
O P
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*) INFOID:0000000004305871
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Market
United States and Canada
Tire size 185?65R15
Camber
Degree minute (Decimal degree) RH
Minimum - 0
° 50 ′ (- 0.83 °)
Nominal - 0 ° 5 ′ (- 0.08 °)
Maximum 0 ° 40 ′ (0.67 °)
LH Minimum - 0
° 55 ′ (- 0.92 °)
Nominal - 0 ° 10 ′ (- 0.17 °)
Maximum 0 ° 35 ′ (0.58 °)
Left and right difference
(LH - RH) Minimum -0
° 33 ′ (-0.55 °) or less
Nominal 0 ° 0 ′ (0 °) or less
Maximum 0 ° 33 ′ (0.55 °) or less
Caster
Degree minute (Decimal degree) RH
Minimum 4
° 05 ′ (4.08 °)
Nominal 4 ° 50 ′ (4.83 °)
Maximum 5 ° 35 ′ (5.58 °)
LH Minimum 3
°
55 ′ (3.92 °)
Nominal 4 ° 40 ′ (4.67 °)
Maximum 5 ° 25 ′ (5.42 °)
Left and right difference
(LH - RH) Minimum -0
° 45 ′ (-0.75 °) or less
Nominal -0 ° 12 ′ (-0.20 °) or less
Maximum 0 ° 21 ′ (0.35 °) or less
Kingpin inclination
Degree minute (Decimal degree) Minimum 9
° 10 ′ (9.17 °)
Nominal 9 ° 55 ′ (9.92 °)
Maximum 10 ° 40 ′ (10.67 °)
Total toe-in Distance (A - B)
Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Angle (left or right, each side)
Degree minute second (Decimal degree) Minimum 0
° 0 ′ 0" (0 °)
Nominal 0 ° 2 ′ 42" (0.05 °)
Maximum 0 ° 5 ′ 24" (0.09 °) SFA234AC

FSU-18< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Ball Joint INFOID:0000000004305872
Market
United States and Canada
Tire size 185?65R14
Camber
Degree minute (Decimal degree) RH
Minimum - 0
° 50 ′ (- 0.83 °)
Nominal - 0 ° 5 ′ (- 0.08 °)
Maximum 0 ° 40 ′ (0.67 °)
LH Minimum - 0
° 50 ′ (- 0.83 °)
Nominal - 0 ° 5 ′ (- 0.08 °)
Maximum 0 ° 40 ′ (0.67 °)
Left and right difference
(RH - LH) Minimum -0
° 33 ′ (-0.55 °) or less
Nominal -0 ° 0 ′ (-0 °) or less
Maximum 0 ° 33 ′ (0.55 °) or less
Caster
Degree minute (Decimal degree) RH
Minimum 3
° 45 ′ (3.75 °)
Nominal 4 ° 30 ′ (4.50 °)
Maximum 5 ° 15 ′ (5.25 °)
LH Minimum 3
° 35
′ (3.58 °)
Nominal 4 ° 20 ′ (4.33 °)
Maximum 5 ° 5 ′ (5.08 °)
Left and right difference
(RH - LH) Minimum -0
° 21 ′ (-0.35 °) or less
Nominal 0 ° 12 ′ (0.20 °) or less
Maximum 0 ° 45 ′ (0.75 °) or less
Kingpin inclination
Degree minute (Decimal degree) Minimum 9
° 5 ′ (9.08 °)
Nominal 9 ° 50 ′ (9.83 °)
Maximum 10 ° 35 ′ (10.58 °)
Total toe-in Distance (A - B)
Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Angle (left or right, each side)
Degree minute (Decimal degree) Minimum 0
° 0 ′ 0" (0 °)
Nominal 0 ° 2 ′ 42" (0.05 °)
Maximum 0 ° 5 ′ 24" (0.09 °) SFA234AC
Swing torque 0.5 - 4.9 N·m (0.0 6 - 0.49 kg-m, 5 - 43 in-lb)
Measurement on spring balance 15.4 - 150.8 N (1.6 - 15.4 kg-f, 3.5 - 40 lb-f)
Axial end play 0 mm (0 in)

FSU
N
O P
Wheelarch Height (Unladen*)
INFOID:0000000004305873
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Market United States Canada
United States
and Canada
Tire size 185/65R15 185/65R14
Front (Hf) 685 mm (26.97 in) 685 (26.97) 677 (26.65)
Rear (Hr) 682 mm (26.85 in) 683 (26.89) 681 (26.81)

GI
SECTION GI
N
O P
CONTENTS
GENERAL INFORMATION
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Description .......................................................... ......2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
General Precaution ............................................. ......3
Precaution for Three Way Catalyst ..................... ......4
Precaution for Fuel (Unleaded Regular Gasoline
Recommended) ................................................... ......
4
Precaution for Multiport Fuel Injection System or
Engine Control System ....................................... ......
5
Precaution for Hoses ........................................... ......5
Precaution for Engine Oils .................................. ......6
Precaution for Air Conditioning ........................... ......6
HOW TO USE THIS MANUAL ....................... .....7
Description .......................................................... ......7
Terms .................................................................. ......7
Units .................................................................... ......7
Contents .............................................................. ......7
Relation between Illustrations and Descriptions . ......8
Component .......................................................... ......8
How to Follow Trouble Diagnosis ........................ ......9
How to Read Wiring Diagr am ..................................13
Abbreviations ...................................................... ....20
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ....................................................... ....
22
How to Check Terminal ...........................................22 How to Perform Efficient Diagnosis for an Electri-
cal Incident .......................................................... ....
25
Control Units and Electrical Parts ........................ ....32
CONSULT-III CHECKING SYSTEM ................. 35
Description ........................................................... ....35
Function and System Application ........................ ....35
CONSULT-III Data Link Connector (DLC) Circuit ....36
LIFTING POINT ................................................. 38
Special Service Tool ............................................ ....38
Garage Jack and Safety Stand and 2-Pole Lift ... ....38
Board-On Lift ....................................................... ....39
TOW TRUCK TOWING ..................................... 40
Tow Truck Towing ............................................... ....40
Vehicle Recovery (Freeing a Stuck Vehicle) ....... ....40
TIGHTENING TORQUE OF STANDARD
BOLTS ............................................................... 41
Tightening Torque Table ..................................... ....41
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................... 42
Recommended Chemical Product and Sealant ... ....42
IDENTIFICATION INFORMATION .................... 43
Model Variation .................................................... ....43
Dimensions .......................................................... ....46
Wheels & Tires .................................................... ....46
TERMINOLOGY ................................................ 47
SAE J1930 Terminology List ............................... ....47

GI
N
O P
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the
″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
General Precaution INFOID:0000000004307347
• Do not operate the engine for an extended period of time without proper exhaust ventilation.
Keep the work area well ventilated and free of any flammable
materials. Special care should be taken when handling any flam-
mable or poisonous materials, such as gasoline, refrigerant gas,
etc. When working in a pit or ot her enclosed area, be sure to prop-
erly ventilate the area before working with hazardous materials.
Do not smoke while working on the vehicle.
• Before jacking up the vehicle, apply wheel chocks or other tire blocks to the wheels to prevent t he vehicle from moving. After jack-
ing up the vehicle, support the vehicle weight with safety stands at
the points designated for proper lifting before working on the vehi-
cle.
These operations should be done on a level surface.
• When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
• Before starting repairs which do not require battery power: Turn off ignition switch.
Disconnect the negative battery terminal.
• If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
• Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
• To prevent serious burns: Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
• Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
• Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray
and possibly a fire.
• Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly. SGI231
SGI233

GI-4< SERVICE INFORMATION >
PRECAUTIONS
• Replace oil seals, gaskets, packings, O-rings, locking wa shers, cotter pins, self-locking nuts, etc. with new
ones.
• Replace inner and outer races of tapered roller bearings and needle bearings as a set.
• Arrange the disassembled parts in accordance with their assembled locations and sequence.
• Do not touch the terminals of electrical com ponents which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
• After disconnecting vacuum or air hoses, atta ch a tag to indicate the proper connection.
• Use only the fluids and lubricants specified in this manual.
• Use approved bonding agent, sealants or their equivalents when required.
• Use hand tools, power tools (disassembly only) and recommended
special tools where specified for safe and efficient service repairs.
• When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks.
• Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic tro uble codes, do not carelessly disconnect the harness
connectors which are related to the engine cont rol system and TCM (transmission control module)
system. The connectors should be disconnected on ly when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC, CVT, and AT sections.
Precaution for Three Way Catalyst INFOID:0000000004307348
If a large amount of unburned fuel flows into the catalyst , the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
• Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
• When checking for ignition spark or measuring engine compression, make tests quickly and only when nec-
essary.
• Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the
catalyst.
Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three
way catalyst.
Precaution for Fuel (Unleade d Regular Gasoline Recommended) INFOID:0000000004307349
Use unleaded regular gasoline with an octane rating of at least 87 AKI (Anti-Knock Index) number (Research
octane number 91).
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Do not use E-85
fuel (85% fuel ethanol, 15% unl eaded gasoline) unless the vehicle is specifically designed for E-85 fuel PBIC0190E
SGI234

GI
N
O P
(i.e. Flexible Fuel Vehicle - FFV models). Using a fu
el other than that specified could adversely affect
the emission control devices and systems, and could also affect the warranty coverage validity.
Precaution for Multiport Fuel Inject ion System or Engine Control System INFOID:0000000004307350
• Before connecting or disconnecti ng any harness connector for the
multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
• Before disconnecting pressurized fuel line from fuel pump to injec- tors, be sure to release fuel pressure.
• Be careful not to jar components such as ECM and mass air flow sensor.
Precaution for Hoses INFOID:0000000004307351
HOSE REMOVAL AND INSTALLATION • To prevent damage to rubber hose, do not pry off rubber hose with tapered tool or screwdriver.
• To reinstall the rubber hose securely, make sure that hose insertion length and orientation is correct. (If tube is equipped with hose
stopper, insert rubber hose into tube until it butts up against hose
stopper.)
HOSE CLAMPING • If old rubber hose is re-used, install hose clamp in its original posi- tion (at the indentation where the old clamp was). If there is a trace
of tube bulging left on the old rubber hose, align rubber hose at
that position.
• Discard old clamps; replace with new ones. SMA019D
SMA021D

HFC-134a (R-134a) Service Procedure " for specific instructions.

GI
N
O P
HOW TO USE THIS MANUAL
Description INFOID:0000000004307354
This volume explains “Removal, Disassembly, Inst allation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Terms INFOID:0000000004307355
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value:Tolerance at inspection and adjustment.
Limit value:The maximum or minimum limit value t hat should not be exceeded at inspection and adjustment.
Units INFOID:0000000004307356
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range Standard