NISSAN PATROL 2000 Electronic Repair Manual

On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
+An excessively high voltage from the mass air flow sensor is
sent to ECM when engine is running.+Air duct
+Charge air cooler
+Variable nozzle turbocharger control system
+Variable nozzle turbocharger
+Mass air flow sensor
+Harness or connectors
(The mass air flow sensor circuit is shorted.)
DTC Confirmation Procedure
NOTE:
If DTC 0406 ªINT AIR VOLº displayed with DTC 0102 ªMASS
AIR FLOW SENº, perform trouble diagnosis for DTC 0102
ªMASS AIR FLOW SENº first. (See EC-1086.)
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and warm it up to normal operating temperature.
4) Drive vehicle.
5) Maintain the engine speed more than 4,000 rpm for at least
10 seconds.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-1139.
WITHOUT CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Drive vehicle.
3) Maintain the engine speed more than 4,000 rpm for at least
10 seconds.
4) Stop vehicle.
5) Turn ignition switch ªOFFº, wait at least 5 seconds and then
turn ªONº.
6) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º
with ECM.
7) If DTC is detected, go to ªDiagnostic Procedureº, EC-1139.SEF817Y
DTC 0406 INT AIR VOLZD30DDTi
EC-1138

Diagnostic Procedure
1 CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OKcGO TO 2.
NGcRepair or replace.
2 CHECK VARIABLE NOZZLE TURBOCHARGER OVERALL FUNCTION
1. Start engine and let it idle.
2. Make sure that variable nozzle turbocharger control actuator rod moves when revving engine up to 3,000 rpm and returning to
idle.
SEF320Z
OK or NG
OKcGO TO 3.
NGcGo to ªDiagnostic Procedureº in ªVARIABLE NOZZLE TURBOCHARGER CONTROL SOLE-
NOID VALVEº, EC-1264.
3 CHECK MASS AIR FLOW SENSOR
1. Start engine and warm it up to normal operating temperature.
2. Check voltage between ECM terminal 35 (Mass air flow sensor signal) and ground.
SEF400Y
3. If the voltage is out of specification, disconnect MAFS harness connector and connect it again.
Then repeat above check.
OK or NG
OKcGO TO 4.
NGcReplace mass air flow sensor.
4 CHECK INTERMIT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-1076.
cINSPECTION END
DTC 0406 INT AIR VOLZD30DDTi
EC-1139

Description
The crankshaft position sensor (TDC) monitors engine speed by
means of signals from the sensing plate (with three protrusions)
installed to the crankshaft pulley. The data signal output is
detected at ATDC 70É and sent to the ECM. The sensor signal
is used for fuel injection control and fuel injection timing control.
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
CKPSzRPM (TDC)+Tachometer: Connect
+Run engine and compare tachometer indication with the CONSULT-II
value.Almost the same speed as the
CONSULT-II value.
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and
Pulse Signal)
44 LCrankshaft position sensor
(TDC)Engine is running.
Warm-up condition
Idle speedApproximately 0V
SEF333Y
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 0V
SEF334Y
47 B/WCrankshaft position sensor
(TDC) groundEngine is running.Warm-up condition
Idle speedApproximately 0V
SEF231Z
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
EC-1140

On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
+An improper signal from the sensor is sent to ECM during
engine running and cranking.+Harness or connectors
(The sensor circuit is open.)
+Crankshaft position sensor (TDC)
DTC Confirmation Procedure
Before performing the following procedure, confirm that
battery voltage is more than 10V.
WITH CONSULT-II
1) Turn ignition switch ªONº and select ªDATA MONITORº
mode with CONSULT-II.
2) Crank engine for at least 1 second.
3) Start engine and run it for at least 2 seconds at idle speed.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-1143.
WITHOUT CONSULT-II
1) Crank engine for at least 1 second.
2) Start engine and run it for at least 2 seconds at idle speed.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then
turn ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º
with ECM.
5) If DTC is detected, go to ªDiagnostic Procedureº, EC-1143.
SEF817Y
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
EC-1141

Wiring Diagram
TEC104M
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
EC-1142

Diagnostic Procedure
1 CHECK CRANKSHAFT POSITION SENSOR (TDC) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screws.
SEF227Z
3. Disconnect crankshaft position sensor (TDC) harness connector and ECM harness connector.
SEF230Z
4. Check harness continuity between ECM terminal 47 and terminal 2. Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 2.
NGcRepair open circuit or short to ground or short to power in harness or connectors.
2 CHECK CRANKSHAFT POSITION SENSOR (TDC) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between terminal 1 and ECM terminal 44. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 3.
NGcRepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK CRANKSHAFT POSITION SENSOR SHIELD CIRCUIT
1. Check harness continuity between crankshaft position sensor (TDC) terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 5.
NGcGO TO 4.
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
EC-1143

4 DETECT MALFUNCTIONING PART
Check the following.
+Joint connector-4
+Harness for open or short between crankshaft position sensor (TDC) and engine ground
cRepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK CRANKSHAFT POSITION SENSOR (TDC) INSTALLATION
Check the clearance between crankshaft position sensor (TDC) and protrusion on the crankshaft pulley.
JEF293Z
OK or NG
OKcGO TO 6.
NGcGO TO 7.
6 REINSTALL CRANKSHAFT POSITION SENSOR (TDC)
1. Remove crankshaft position sensor (TDC).
2. Install crankshaft position sensor (TDC) properly.
JEF294Z
cINSPECTION END
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1144

7 CHECK CRANKSHAFT POSITION SENSOR (TDC)-I
1. Loosen the fixing bolt and remove the crankshaft position sensor (TDC).
2. Visually check the sensor for chipping.
SEF232Z
OK or NG
OKcGO TO 8.
NGcReplace crankshaft position sensor (TDC).
8 CHECK CRANKSHAFT POSITION SENSOR (TDC)-II
1. Disconnect crankshaft position sensor (TDC) harness connector.
2. Check resistance between crankshaft position sensor (TDC) terminals 1 and 2.
SEF295Z
OK or NG
OKcGO TO 9.
NGcReplace crankshaft position sensor (TDC).
9 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-1076.
cINSPECTION END
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1145

On Board Diagnosis Logic
The ECM checks if battery voltage is within the tolerance range for the engine control system.
Malfunction is detected when ... Check Items (Possible Cause)
+ An abnormally high voltage from the battery is sent to ECM. +Incorrect jump starting
+ Battery
+ Alternator
+ ECM
DTC Confirmation Procedure
With CONSULT-II
1) Checkthefollowing.
+ Jumper cables are connected for jump starting.
+ Battery or alternator has been replaced.
If the result is ªYesº for one item or more, skip the following steps and go to ªDiagnostic Procedureº,
EC-1146.
2) Check that the positive battery terminal is connected to battery properly. If NG, reconnect it properly.
3) Check that the alternator functions properly. Refer to EL section (ªCHARGING SYSTEMº).
4) Turn ignition switch ªONº and select ªDATA MONITORº mode with CONSULT-II.
5) Wait one minute.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-1146. If DTC is not detected, go to next step.
7) Start engine and wait one minute at idle.
8) If DTC is detected, go to ªDiagnostic Procedureº, EC-1146.
Without CONSULT-II
1) Checkthefollowing.
+ Jumper cables are connected for jump starting.
+ Battery or alternator has been replaced.
If the result is ªYesº for one item or more, skip the following steps and go to ªDiagnostic Procedureº,
EC-1146.
2) Check that the positive battery terminal is connected to battery properly. If NG, reconnect it properly.
3) Check that the alternator functions properly. Refer to EL section (ªCHARGING SYSTEMº).
4) Turn ignition switch ªONº and wait one minute.
5) Turn ignition switch ªOFFº, wait 5 seconds and then turn ªONº.
6) Perform ªDiagnostic Test Mode II (Self-diagnostic result)º with ECM.
7) If DTC is detected, go to ªDiagnostic Procedureº, EC-1146. If DTC is not detected, go to next step.
8) Start engine and wait one minute at idle.
9) Turn ignition switch ªOFFº, wait 5 seconds and then turn ªONº.
10) Perform ªDiagnostic Test Mode II (Self-diagnostic result)º with ECM.
11) If DTC is detected, go to ªDiagnostic Procedureº, EC-1146.
Diagnostic Procedure
1 INSPECTION START
Are jumper cables connected for the jump starting?
Yes or No
Yes cGO TO 3.
No cGO TO 2.
DTC 0502 BATTERY VOLTAGEZD30DDTi
EC-1146

2 CHECK BATTERY AND ALTERNATOR
Check that the proper type of battery and alternator is installed.
Refer to EL section (ªBATTERYº and ªCHARGING SYSTEMº).
OK or NG
OKcGO TO 5.
NGcReplace with a proper one.
3 CHECK JUMPER CABLES INSTALLATION
Check that the jumper cables are connected in the correct sequence.
SEF488Z
OK or NG
OKcGO TO 4.
NGcReconnect jumper cables properly.
4 CHECK BATTERY FOR BOOSTER
Check that the battery for the booster is a 12V battery.
OK or NG
OKcGO TO 5.
NGcChange the vehicle for booster.
5 PERFORM DTC CONFIRMATION PROCEDURE AGAIN
Perform ªDTC Confirmation Procedureº, EC-1146, again.
OK or NG
OKcGO TO 6.
NGcReplace ECM.
6 CHECK ELECTRICAL PARTS DAMAGE
Check the following for damage.
+Wiring harness and harness connectors for burn
+Fuses for short
OK or NG
OKcINSPECTION END
NGcRepair or replace malfunctioning part.
DTC 0502 BATTERY VOLTAGEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1147