NISSAN PICK-UP 2001 Repair Manual

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GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMSFE
CLUTCHCL
MANUAL TRANSAXLEMT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PICKUP
MODEL D22 SERIES
FOREWORD
This supplement contains informa-
tion concerning necessary service
procedures and relevant data for the
model D22 series.
All information, illustrations and spe-
ci®cations contained in this supple-
ment are based on the latest product
information available at the time of
publication. If your NISSAN model
differs from the speci®cations contain-
ed in this supplement, consult your
NISSAN distributor for information.
The right is reserved to make chan-
ges in speci®cations and methods at
any time without notice.
Edition: November 2001
Printing: November 2001 (01)
Publication No.: SM1E-D22CE0E
NISSAN EUROPE S.A.S.
2001 NISSAN EUROPE S.A.S. Printed in the Netherlands
Not to be reproduced in whole or in part without the prior written permission of Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

FOREWORD
This manual contains maintenance and repair procedures for NISSAN
PICKUP, model D22 series.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in speci-
®cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the
technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a man-
ner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician and the
tools and parts available. Accordingly, anyone using service procedures,
tools or parts which are not speci®cally recommended by NISSAN must
®rst completely satisfy himself that neither his safety nor the vehicle's
safety will be jeopardized by the service method selected.
NISSAN EUROPE S.A.S.
Service Engineering Section
Paris, France

CLUTCH
SECTION
CL
MODIFICATION NOTICE:
YD25DDTi engine model has been added.
CONTENTS
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 3002
General Specifications ..................................... 3002
Inspection and Adjustment .............................. 3002
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General Specifications
CLUTCH MASTER CYLINDER
Inner diameter mm (in) 15.87 (5/8)
CLUTCH OPERATING CYLINDER
Inner diameter mm (in) 19.05 (3/4)
CLUTCH DISC
Model 250
Engine YD25DDTi
Facing size mm (in)
(Outer dia. x inner dia. x thick-
ness)250 x 160 x 3.5
(9.84 x 6.30 x 0.138)
Thickness of disc assembly
With load mm (in)7.85 - 8.35 (0.3091 - 0.3287)
With 7,360 N (751 kg, 1,655 lb)
CLUTCH COVER
Model 250
Engine YD25DDTi
Full load N (kg, lb) 7,360 (751, 1,655)
Inspection and Adjustment
CLUTCH PEDAL
Unit: mm (in)
Pedal height ªH*º
RHD model
YD25DDTi engine model203 - 213
(7.99 - 8.39)
LHD model
YD25DDTi engine model237 - 247
(9.33 - 9.72)
Pedal free play (at clevis pin) 1 - 1.5 (0.039 - 0.059)
*: Measured from surface of melt sheet to pedal pad
CLUTCH DISC
Unit: mm (in)
Mode 250
Engine model YD25DDTi
Wear limit of facing surface to
rivet head0.3 (0.012)
Runout limit of facing 0.7 (0.028)
Distance of runout check point
(from the hub center)120 (4.72)
Maximum backlash of spline
(at outer edge of disc)1.0 (0.039)
CLUTCH COVER
Unit: mm (in)
Model 250
Engine model YD25DDTi
Diaphragm spring height 39.5 - 41.5 (1.555 - 1.634)
Uneven limit of diaphragm spring
toe height0.7 (0.028)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-3002

BODY & TRIM
SECTION
BT
MODIFICATION NOTICE:
+The body front end has been changed.
+Exterior has been changed.
CONTENTS
BODY END.......................................................... 3002
Body Front End ................................................ 3002EXTERIOR........................................................... 3006
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Body Front End
+When removing or installing hood, place a cloth or other padding on hood. This prevents vehicle body
from being scratched.
+Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+Hood adjustment: Adjust at hinge portion.
+Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
locks engaging mechanism.
+Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
REMOVAL Ð Front bumper assembly
V1Remove clips securing front grille and remove the front grille.
V2Remove bolts securing left and right bumper stays.
V3Remove bolts securing left and right bumper fascia (lower).
V4Remove bolts securing left and right bumper side brackets.
V5Remove bolts securing left and right bumper side stays.
V6Extract bumper assembly.
BODY END
BT-3002

SBT270A
BODY END
Body Front End (Cont'd)
BT-3003

SBT271A
BODY END
Body Front End (Cont'd)
BT-3004

SBT272A
BODY END
Body Front End (Cont'd)
BT-3005

Over fender
SBT273A
EXTERIOR
BT-3006