clock NISSAN TEANA 2003 User Guide
Page 824 of 3502
BR-6
BRAKE PEDAL
BRAKE PEDALPFP:46501
Inspection and AdjustmentBFS000BG
Play and clearance inspection between brake pedal and floor panel with pedal depressed.
Check brake pedal height from dash lower panel (1).
Adjust height referring to the following specifications.
ADJUSTMENT
1. Loosen stop lamp switch, brake switch and/or ASCD cancel
switch by turning it counterclockwise by 45°.
2. Loosen lock nut “A” on input rod, then rotate input rod to set,
brake pedal to the specified height, and tighten lock nut “A”.
Refer to BR-22, "
COMPONENTS" .
CAUTION:
Make sure the threaded end of input rod stays inside clevis.
3. With pedal pulled and held by hand, press stop lamp switch,
brake switch and/or ASCD cancel switch until its threaded end
contacts bracket.
4. With threaded end of stop lamp switch, brake switch and/or
ASCD cancel switch contacting bracket, rotate switch clockwise
by 45° to secure.
CAUTION:
Make sure that the clearance “C” between bracket and
end of stop lamp switch, brake switch and/or ASCD can-
cel switch is within the standard.
When locking stop lamp switch and ASCD cancel switch,
pull brake pedal to avoid moving toward the direction
where switches are being pressed.
5. Check the pedal play.
CAUTION:
Make sure that stop lamps goes off when pedal is released.
6. Start engine to check brake pedal depressed height.
H1Brake pedal free height (from dash lower panel
(1) top surface)195.8 - 205.8 mm
(7.71 - 8.10 in)
H
2
Depressed brake pedal height
[under a force of 490 N (50 kg, 110 lb) with
engine running]More than 115 mm
(4.53 in)
CClearance between the threaded end of stop
lamp switch, brake switch and/or ASCD cancel
switch (2) and bracket (3)0.74 - 1.96 mm
(0.0291 - 0.0772 in)
A Pedal play3-11 mm
(0.12 - 0.43 in)
SFIA2743J
PFIA0824E
Page 829 of 3502
BRAKE TUBE AND HOSE
BR-11
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BRAKE TUBE AND HOSEPFP:46210
Hydraulic CircuitBFS000FY
CAUTION:
All brake tubes and hoses must be free from excessive bending, twisting and pulling.
Make sure that there is no interference with other parts when turning steering both clockwise and
counterclockwise.
Brake tubes and hoses is an important safety part. If a brake fluid leak is detected, always disas-
semble the parts. Replace applicable part with a new one, if necessary.
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted surfaces of body, immediately wipe off them and wash it away with water
immediately.
Do not bend or twist brake hose sharply, or strongly pull it.
When removing components, cover brake line connections so that no dirt, no dust, or other for-
eign matter gets in.
Refill with new brake fluid “DOT 3 or DOT4”.
Do not reuse drained brake fluid.
1. Actuator 2. Master cylinder 3. Brake booster
: Flare nut 18.2 N·m (1.9 kg-m, 13 ft-lb) (Models with VDC)
16.2 N·m (1.7 kg-m, 12 ft-lb) (Models without VDC)
: Union bolt 18.2 N·m (1.9 kg-m, 13 ft-lb)
: Flare nut 16.2 N·m (1.7 kg-m, 12 ft-lb)
PFIA0821E
Page 999 of 3502
WATER PUMP
CO-47
[VQ]
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10. Remove water drain plug (front) on water pump side of cylinder
block to drain engine coolant from engine inside.
11. Remove chain tensioner cover and water pump cover from front timing chain case.
U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ] o r e q u i v a l e n t t o o l t o c u t l i q u i d g a s k e t f o r r e m o v e .
12. Remove idler pulley and bracket. Refer to EM-173, "
TIMING CHAIN" .
13. Remove timing chain tensioner (primary) as follows:
a. Remove lower mounting bolt.
b. Loosen upper mounting bolt slowly, and then turn timing chain
tensioner (primary) on the mounting bolt so that plunger is fully
expanded.
NOTE:
Even if plunger is fully expanded, it is not dropped from the body
of timing chain tensioner (primary).
c. Remove upper mounting bolt, and then remove timing chain ten-
sioner (primary).
CAUTION:
Be careful not to drop mounting bolts inside timing chain
case.
14. Remove water pump as follows:
a. Remove three water pump mounting bolts. Secure a gap
between water pump gear and timing chain, by turning crank-
shaft pulley counterclockwise until timing chain looseness on
water pump sprocket becomes maximum.
b. Screw M8 bolts [pitch: 1.25 mm (0.049 in) length: Approx. 50
mm (1.97 in)] into water pumps upper and lower mounting bolt
holes until they reach timing chain case. Then, alternately
tighten each bolt for a half turn, and pull out water pump.
CAUTION:
Pull straight out while preventing vane from contacting
socket in installation area.
Remove water pump without causing sprocket to contact
timing chain.
c. Remove M8 bolts and O-rings from water pump.
CAUTION:
Do not disassemble water pump.
INSPECTION AFTER REMOVAL
Check for badly rusted or corroded water pump body assembly.
PBIC2516E
PBIC3562E
PBIC1193E
JLC357B
Page 1016 of 3502
CVT-10
PRECAUTIONS
Removal and Installation Procedure for CVT Unit ConnectorBCS001FS
REMOVAL
Rotate bayonet ring counterclockwise, pull out CVT unit harness
connector upward and remove it.
INSTALLATION
1. Align ∆ marking on CVT unit harness connector terminal body
with
❏ marking on bayonet ring, insert CVT unit harness con-
nector, and then rotate bayonet ring clockwise.
2. Rotate bayonet ring clockwise until ∆ marking on CVT unit har-
ness connector terminal body is aligned with the slit on bayonet
ring as shown in the figure (correctly fitting condition), install
CVT unit harness connector to CVT unit harness connector ter-
minal body.
CAUTION:
Securely align ∆ marking on CVT unit harness connector
terminal body with bayonet ring slit. Then, be careful not
to make a half fit condition as shown in the figure.
Do not mistake the slit of bayonet ring for other dent por-
tion.
SCIA2096E
SCIA2097E
SCIA2098E
SCIA2099E
Page 1200 of 3502
CVT-194
TRANSAXLE ASSEMBLY
REMOVAL
CAUTION:
The transaxle assembly itself cannot be removed from the vehicle. Remove the transaxle assembly
and engine assembly together from the vehicle.
1. Disconnect the batter cable from the negative terminal.
2. Remove engine undercover.
3. Remove exhaust front tube with power tool. Refer to EX-2, "
Removal and Installation" .
4. Remove rear plate cover. Refer to EM-145, "
Removal and
Installation" .
5. Turn crankshaft, and remove the four tightening nuts for drive
plate and torque converter.
CAUTION:
The crankshaft should be rotated clockwise, viewed from
the front of the engine.
6. Remove the four bolts in the figure.
7. Remove transaxle assembly and engine assembly together
from the vehicle. Refer to EM-223, "
Removal and Installation" .
8. Remove drive shaft. Refer to FA X - 11 , "
Removal and Installation
(LH)" .
CAUTION:
Be sure to replace the differential side oil seal with new one
at the every removal of drive shaft. Refer to CVT-187,
"Removal and Installation" .
9. Remove rear gusset.
10. Remove CVT fluid level gauge.
11. Remove CVT fluid charging pipe.
12. Remove O-ring from CVT fluid charging pipe.
13. Disconnect harness connector and wire harness.
SCIA6475E
SCIA1861E
SCIA1893E
SCIA1894E
Page 1203 of 3502
TRANSAXLE ASSEMBLY
CVT-197
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CVT
Install transaxle assembly to engine assembly with a hoist.
When installing fluid cooler tube to transaxle assembly, assem-
ble the part with the tube aligned with the rib.
When installing transaxle to the engine, attach the fixing bolts in
accordance with the following standard.
Align the positions of tightening nuts for drive plate with those of
the torque converter, and temporarily tighten the nuts. Then,
tighten the nuts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed
from the front of the engine.
When tightening the tightening nuts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts. Refer to EM-181, "
INSTALLATION" .
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure
that transaxle rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-145, "Removal and Installation" .
After completing installation, check for fluid leakage, fluid level, and the positions of CVT. Refer to CVT-13,
"Checking CVT Fluid" , CVT-178, "Adjustment of CVT Position" , CVT-179, "Checking of CVT Position" .
When replacing the CVT assembly, erase EEP ROM in TCM. Refer to CVT-9, "Precautions for TCM and
CVT Assembly Replacement" .
SCIA1868E
SCIA2285E
Bolt No. 1 2 3 4
Number of bolts 1 2 2 4
Bolt length
“ ”mm (in) 52 (2.05) 36 (1.42) 105 (4.13) 35 (1.38)
Tightening torque
N·m (kg-m, ft-lb)75 (7.7, 55) 47 (4.8, 35)
SCIA6882E
: 51 N·m (5.2 kg-m, 38 ft-lb)
SCIA1861E
Page 1319 of 3502
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-37
[QR]
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EC
When there is an open circuit on MI circuit, the ECM can not warn the driver by lighting up MI when there is
trouble on engine control system.
Therefore, when Electrical controlled throttle and part of the ECM related diagnoses are continuously detected
as NG for 5-trips, ECM warns the driver that engine control system has trouble and MI circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MI circuit are detected and demands the
driver to repair the trouble.
MI Flashing without DTC
If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag-
nostic test mode. EC-37, "
HOW TO SWITCH DIAGNOSTIC TEST MODE" .
How to switch the diagnostic test (function) modes, and details of the above functions are described later, EC-
37 .
The following emission-related diagnostic information is cleared when the ECM memory is erased.
Diagnostic trouble codes
1st trip diagnostic trouble codes
Freeze frame data
1st trip freeze frame data
Others
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
Diagnostic Test
ModeKEY and ENG.
StatusFunction Explanation of Function
Mode I Ignition switch in
ON position
Engine stoppedBULB CHECK This function checks the MI bulb for damage (blown, open
circuit, etc.).
If the MI does not come on, check MI circuit.
Engine running MALFUNCTION
WARNINGThis is a usual driving condition. When a malfunction is
detected twice in two consecutive driving cycles (two trip
detection logic), the MI will light up to inform the driver that
a malfunction has been detected.
The following malfunctions will light up or blink the MI in
the 1st trip.
One trip detection diagnoses
Mode II Ignition switch in
ON position
Engine stoppedSELF-DIAGNOSTIC
RESULTSThis function allows DTCs and 1st trip DTCs to be read.
Engine running HEATED OXYGEN SENSOR 1
MONITORThis function allows the fuel mixture condition (lean or
rich), monitored by heated oxygen sensor 1, to be read.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
Page 1330 of 3502
EC-48
[QR]
BASIC SERVICE PROCEDURE
PNP switch: ON
Electric load switch: OFF
(Air conditioner, head lamp, rear window defogger)
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
With CONSULT-II: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
Without CONSULT-II: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-47, "Accelerator Pedal Released Position Learning" .
2. Perform EC-47, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, Idle Air Volume Learning will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
Without CONSULT-II
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
SEF217Z
SEF454Y
ITEM SPECIFICATION
Idle speed 700±50 rpm (in P or N position)
Ignition timing 15±5° BTDC (in P or N position)
MBIB0238E
Page 1660 of 3502
EC-378
[VQ]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
MI Flashing without DTC
If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag-
nostic test mode. Refer to EC-378, "
HOW TO SWITCH DIAGNOSTIC TEST MODE" .
How to switch the diagnostic test (function) modes, and details of the above functions are described later EC-
378, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
The following emission-related diagnostic information is cleared when the ECM memory is erased.
Diagnostic trouble codes
1st trip diagnostic trouble codes
Freeze frame data
1st trip freeze frame data
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)
1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-378, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
ECM will start heated oxygen sensor 1 monitoring from the bank 1 sensor.
How to Switch Monitored Sensor From Bank 1 to Bank 2 or Vice Versa
1. Fully depress the accelerator pedal quickly and then release it immediately.
PBIB0092E
Page 1672 of 3502
EC-390
[VQ]
BASIC SERVICE PROCEDURE
–CVT models
With CONSULT-II: Drive vehicle until “ATF TEMP SEN” in “DATA MONITOR” mode of “CVT” system indi-
cates less than 0.9V.
Without CONSULT-II: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-389, "Accelerator Pedal Released Position Learning" .
2. Perform EC-389, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, Idle Air Volume Learning will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
Without CONSULT-II
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-389, "
Accelerator Pedal Released Position Learning" .
2. Perform EC-389, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
SEF217Z
SEF454Y
ITEM SPECIFICATION
Idle speed VQ23DE: 700 ± 50 rpm (in P or N position)
VQ35DE: 625 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5° BTDC (in P or N position)
MBIB0238E