ECU NISSAN TEANA 2003 Service Manual

Page 3015 of 3502

CHASSIS AND BODY MAINTENANCE
MA-37
C
D
E
F
G
H
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MA
B
MA

1. Check for fluid leakage.
2. With the engine warmed up, drive the vehicle in an urban area.
When ambient temperature is 20°C (68°F), it takes about 10
minutes for the CVT fluid to warm up to 50 to 80°C (122 to
176°F).
3. Park the vehicle on a level surface.
4. Apply parking brake firmly.
5. With engine at idle, while depressing brake pedal, move shift
selector throughout the entire shift range.
6. Pull out the CVT fluid level gauge from the CVT fluid charging
pipe after pressing the tab on the CVT fluid level gauge to
release the lock.
7. Wipe fluid off the CVT fluid level gauge. Insert the CVT fluid
level gauge rotating 180° from the originally installed position,
then securely push the CVT fluid level gauge until it meets the
top end of the CVT fluid charging pipe.
CAUTION:
When wiping away the CVT fluid level gauge, always use
lint-free paper, not a cloth rag.
8. Place the selector lever in “P” or “N” and make sure the fluid
level is within the specified range.
CAUTION:
When reinstalling CVT fluid level gauge, insert it into the
CVT fluid charging pipe and rotate it to the original installa-
tion position until it is securely locked.
9. Check CVT fluid condition.
If CVT fluid is very dark or smells burned, check operation of
CVT. Flush cooling system after repair of CVT.
If CVT fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of CVT. Refer to CO-37,
"RADIATOR" .
SMA146B
SCIA1933E
SCIA1931E
SCIA1932E
ATA0022D

Page 3031 of 3502

PARKING BRAKE SHOE
PB-5
C
D
E
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MA
B
PB

PARKING BRAKE SHOEPFP:44060
ComponentsBFS000CG
Removal and InstallationBFS000CH
REMOVE
CAUTION:
Clean dust on disc rotor and back plate using a vacuum dust collector. Do not blow with com-
pressed air.
Remove disc rotor with parking brake pedal completely released.
1. Remove rear tyres from vehicle.
2. Remove disc rotor with parking brake pedal completely in the released position.
3. Remove disc rotor. Refer to BR-35, "
Removal and Installation of Brake Caliper Assembly" . If disc rotor
cannot be removed, remove as follows:
a. Secure disc rotor in place with wheel nuts and remove disc rotor plug.
1. Return spring 2. Adjuster assembly 3. Shoe
4. Anti-rattle pin 5. Retainer 6. Anti-rattle spring
7. Toggle lever
SFIA2504E

Page 3129 of 3502

STEERING COLUMN
PS-15
C
D
E
F
H
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MA
B
PS

Disassembly and AssemblyBGS0003V
COMPONENTS
DISASSEMBLY
1. Remove spring from jacket tube assembly and column mounting bracket.
2. Remove the TORX bolt (securing tilt lever), then remove tilt lever and adjusting nut from jacket tube
assembly.
3. Remove column mounting bracket from jacket tube assembly.
INSPECTION AFTER DISASSEMBLY
Check jacket tube assembly for deformation or damage. Replace if there are.
Check tilt mechanism components for malfunction. Replace if there are.
ASSEMBLY
Assembly is the reverse order of the disassembly. For tightening torque, refer to PS-15, "COMPONENTS"
.
Tighten TORX nut (for securing tilt lever) to the specified torque
so that tilt lever locks when tilt lever turns from unlock to lock.
Refer to PS-15, "
COMPONENTS" .
1. Jacket tube assembly 2. Column mounting bracket 3. Spring
4. Adjusting nut 5. Tilt lever
SGIA0994E
SGIA0992E

Page 3131 of 3502

POWER STEERING GEAR AND LINKAGE
PS-17
C
D
E
F
H
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MA
B
PS

POWER STEERING GEAR AND LINKAGEPFP:49001
Removal and InstallationBGS0003W
COMPONENTS
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Be sure to secure steering wheel using string to avoid turning.
REMOVAL
VQ23DE and VQ35DE Models
1. Set vehicle to the straight-ahead position.
2. Remove the clip, then remove lower cover.
3. Remove fixing nut and bolt, then separate lower shaft from
steering column assembly (joint part).
4. Remove tyres from vehicle.
5. Remove cotter pin of steering outer socket and steering knuckle
mounting point, and then loosen the nut.
6. Remove steering outer socket from steering knuckle so as not to
damage ball joint boot using the ball joint remover [suitable tool].
CAUTION:
Temporarily tighten the nut to prevent damage to threads
and to prevent the ball joint remover from suddenly coming
off.
1. Cotter pin 2. Steering gear assembly 3. Rack mounting bracket
4. Sleeve 5. Rack mounting insulator
Refer to GI-10, "
Components" , for the symbols in the figure.
SGIA1625E
SGIA0599E
SGIA0993E

Page 3134 of 3502

PS-20
POWER STEERING GEAR AND LINKAGE

Disassembly and AssemblyBGS0003X
COMPONENTS
CAUTION:
Disassemble and assemble steering gear assembly by securing the mounting area in a vise using
copper plates.
Clean steering gear assembly with kerosene before disassembling. Be careful to avoid splashing
or applying any kerosene over connector of discharge port or return port.
1. Rear cover cap 2. Rear cover 3. O-ring
4. Pinion assembly 5. Cylinder tube 6. Gear housing assembly
7. Outer socket 8. Boot clamp 9. Boot
10. Inner socket 11. Boot clamp 12. Rack oil seal
13. Rack assembly 14. Rack Teflon ring 15. O-ring
16. End cover assembly
Refer to GI-10, "
Components" , and the followings for the symbols in the figure.
: Apply power steering fluid.
: Apply Genuine Liquid Gasket, Three Bond 1111 B o r e q u i v a l e n t .
: Apply multi-purpose grease.
SGIA1617E

Page 3145 of 3502

POWER STEERING OIL PUMP
PS-31
C
D
E
F
H
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K
L
MA
B
PS

Disassembly and Assembly (Except for QR20DE Models)BGS00040
COMPONENTS
INSPECTION BEFORE DISASSEMBLY
Disassemble oil pump only when the following malfunctions occur.
If oil leakage is found on oil pump.
Oil pump pulley is damaged or deformed.
Performance of oil pump is low.
DISASSEMBLY
NOTE:
Secure oil pump in a vise if necessary.
CAUTION:
Use copper plates when securing in a vise.
1. Remove rear cover mounting bolts, and then remove rear cover from body assembly.
2. Remove gasket from body assembly.
3. Remove dowel pin, cartridge and side plate from body assembly.
4. Remove pulley mounting nut and washer, and then remove pulley from drive shaft assembly.
5. Remove bracket mounting bolts, and then remove bracket from body assembly.
1. Copper washer 2. Joint 3. Flow control valve
4. Spring 5. Suction pipe 6. O-ring
7. Rear cover 8. Gasket 9. Dowel pin
10. Cartridge 11. Cam ring 12. Rotor
13. Vane 14. Side plate 15. O-ring
16. Body assembly 17. Oil seal 18. Drive shaft
19. Snap ring 20. Pulley 21. Bracket
Refer to GI-10, "
Components" , and the followings for the symbols in the figure.
: Apply power steering fluid.
: Apply multi-purpose grease.
SGIA1618E

Page 3147 of 3502

POWER STEERING OIL PUMP
PS-33
C
D
E
F
H
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K
L
MA
B
PS

ASSEMBLY
NOTE:
Secure oil pump in a vise if necessary.
CAUTION:
Use copper plates when securing in a vise.
1. Apply recommended grease to oil seal lips (1). Apply recom-
mended fluid to around oil seal, and then install oil seal to body
assembly.
2. Apply recommended fluid to drive shaft, and press drive shaft
into body assembly, then install snap ring.
3. Apply recommended fluid to O-ring, and then install O-ring into
body assembly.
4. Install side plate to body assembly.
5. Install dowel pin (3) into dowel pin hole (A), and then install cam
ring (2) pointing it's D
1 side toward the body assembly (1) side
as shown in the figure.
When installing cam ring, turn carved face with a letter E (B)
of it to rear cover.
CAUTION:
Do not confuse the assembling direction of cam ring. If
cam ring is installed facing the incorrect direction, it may
cause oil pump operation malfunction.
6. Install rotor to body assembly.
SGIA1150E
SGIA0422E
SGIA1166E

Page 3149 of 3502

POWER STEERING OIL PUMP
PS-35
C
D
E
F
H
I
J
K
L
MA
B
PS

Disassembly and Assembly (QR20DE Models)BGS0004D
COMPONENTS
INSPECTION BEFORE DISASSEMBLY
Disassemble oil pump only when the following malfunctions occur.
If oil leakage is found on oil pump.
Oil pump pulley is damaged or deformed.
Performance of oil pump is low.
DISASSEMBLY
NOTE:
Secure oil pump in a vise if necessary.
CAUTION:
Use copper plates when securing in a vise.
1. Remove rear bracket mounting bolts, and then remove rear bracket from rear cover.
2. Remove front bracket mounting bolts, and then remove front bracket from body assembly.
3. Remove rear cover mounting bolts, and then remove rear cover from body assembly.
4. Remove rear side plate from cartridge, and then remove Teflon ring and O-ring from rear side plate.
1. Rear bracket 2. Rear cover 3. Teflon ring
4. O-ring 5. Rear side plate 6. Rotor snap ring
7. Vane 8. Rotor 9. Cam ring
10. Cartridge 11. Front side plate 12. O-ring
13. Dowel pin 14. Flow control valve A 15. Flow control valve spring
16. Flow control valve B assembly 17. Body assembly 18. O-ring
19. Suction pipe 20. Oil seal 21. Front bracket
22. Pulley
Refer to GI-10, "
Components" , and the followings for the symbols in the figure.
: Apply power steering fluid.
: Apply multi-purpose grease.
SGIA1619E

Page 3151 of 3502

POWER STEERING OIL PUMP
PS-37
C
D
E
F
H
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K
L
MA
B
PS

ASSEMBLY
NOTE:
Secure oil pump in a vise if necessary.
CAUTION:
Use copper plates when securing in a vise.
1. Apply recommended grease to oil seal lips. Apply recommended
fluid to around oil seal, and then install oil seal to body assembly
using the drift [SST].
2. If dowel pin has been removed, insert it into body assembly by
hand. If cannot be inserted by hand, lightly tap with a hammer.
3. Install flow control valve A, flow control valve spring and flow
control valve B assembly as shown in the figure.
4. Install front side plate (3) with dowel pin (2) on flow control valve
A (1) side as shown in the figure aligning with front side plate
cutout (A) to body assembly (4).
5. Install cam ring as shown in the figure.
6. Install pulley to body assembly.
CAUTION:
Do not damage oil seal when installing pulley.
STC0914D
SGIA0526E
SGIA1189E
SGIA0612E

Page 3154 of 3502

PS-40
HYDRAULIC LINE

COMPONENTS (QR20DE MODELS)
CAUTION:
Securely insert harness connector to pressure sensor.
1. Reservoir tank 2. Reservoir tank bracket 3. Suction hose
4. Oil pump assembly 5. High pressure hose 6. Steering gear assembly
7. Low pressure piping 8. High pressure piping 9. O-ring
10. Eye-bolt 11. Copper washer 12. Eye-joint (assembled to high pres-
sure side hose)
13. Pressure sensor 14. Clamp
Refer to GI-10, "
Components" , and the followings for the symbols in the figure.
: Apply power steering fluid.
SGIA1622E

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