differential NISSAN TEANA 2003 Service Manual

AT-3
D
E
F
G
H
I
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K
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MA
B
AT
CONSULT-II Reference Value .............................. 167
Diagnostic Procedure ........................................... 167
TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 168
Wiring Diagram — AT — NONDTC ...................... 168
A/T CHECK Indicator Lamp Does Not Come On . 173
Engine Cannot Be Started in “P” and “N” Position . 175
In “P” Position, Vehicle Moves Forward or Backward
When Pushed ....................................................... 176
In “N” Position, Vehicle Moves ............................. 176
Large Shock. “N” → “R” Position .......................... 177
Vehicle Does Not Creep Backward in “R” Position . 179
Vehicle Does Not Creep Forward in “D”, “3”, “2” or
“1” Position ........................................................... 181
Vehicle Cannot Be Started From D
1 ..................... 182
A/T Does Not Shift: D
1 → D2 or Does Not Kickdown:
D
4 → D2 ............................................................... 184
A/T Does Not Shift: D
2 → D3 ............................... 186
A/T Does Not Shift: D
3 → D4 ............................... 188
A/T Does Not Perform Lock-up ............................ 191
A/T Does Not Hold Lock-up Condition ................. 193
Lock-up Is Not Released ...................................... 195
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ....................................................... 195
A/T Does Not Shift: D
4 → 33 , When A/T Selector
Lever “D” → “3” .................................................... 197
A/T Does Not Shift: 3
3 → 22 , When Selector Lever
“3” → “2” Position ................................................. 198
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position ................................................. 200
Vehicle Does Not Decelerate By Engine Brake (D
4
→ 3
3 ) ................................................................... 203
Vehicle Does Not Decelerate By Engine Brake (3
3
→ 2
2 ) ................................................................... 205
Vehicle Does Not Decelerate By Engine Brake (2
2
→ 1
1 ) ................................................................... 208
TCM Self-diagnosis Does Not Activate ................ 210
TRANSMISSION CONTROL MODULE ..................211
Removal and Installation ....................................... 211
SHIFT CONTROL SYSTEM ................................... 213
Control Device Removal and Installation ............. 213
Adjustment of A/T Position ................................... 215
Checking of A/T Position ...................................... 215
A/T SHIFT LOCK SYSTEM .................................... 216
Description ........................................................... 216
Shift Lock System Electrical Parts Location ......... 216
Wiring Diagram — AT — SHIFT ........................... 217
Shift Lock Control Unit Reference Values ............ 221
Component Inspection ......................................... 222
ON-VEHICLE SERVICE ......................................... 225
Control Valve Assembly and Accumulators .......... 225
Park/Neutral Position (PNP) Switch ..................... 230
Differential Side Oil Seal Replacement ................ 231
Revolution Sensor Replacement .......................... 233
Turbine Revolution Sensor (Power Train Revolution
Sensor) Replacement .......................................... 234
AIR BREATHER HOSE .......................................... 236
Removal and Installation [Air Breather Hose (Oil
Catch Tank to Air Duct)] ....................................... 236
Removal and Installation [Oil Catch Tank and Air Breather Hose (A/T assembly to Oil catch tank)] . 239
TRANSAXLE ASSEMBLY ......................................241
Removal and Installation ......................................241
OVERHAUL ............................................................246
Components .........................................................246
Oil Channel ...........................................................252
Locations of Adjusting Shims, Needle Bearings and
Thrust Washers ....................................................253
Locations of Snap Rings .......................................254
DISASSEMBLY .......................................................255
Disassembly .........................................................255
REPAIR FOR COMPONENT PARTS .....................272
Manual Shaft ........................................................272
Oil Pump ...............................................................275
Control Valve Assembly ........................................280
Control Valve Upper Body ....................................289
Control Valve Lower Body ....................................293
Reverse Clutch .....................................................296
High Clutch ...........................................................301
Forward and Overrun Clutches ............................307
Low & Reverse Brake ...........................................315
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub ......................................................319
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................323
Band Servo Piston Assembly ...............................329
Final Drive ............................................................335
ASSEMBLY .............................................................339
Assembly (1) .........................................................339
Adjustment (1) ......................................................340
Assembly (2) .........................................................345
Adjustment (2) ......................................................352
Assembly (3) .........................................................355
SERVICE DATA AND SPECIFICATIONS (SDS) ....362
General Specifications ..........................................362
Vehicle Speed Which Gear Shifting Occurs .........362
Vehicle Speed at When Lock-up Occurs/Releases .362
Stall Revolution .....................................................363
Line Pressure .......................................................363
Adjusting shims, Needle Bearings, Thrust Washers
and Snap Rings ....................................................363
Control Valves ......................................................364
Accumulator ..........................................................365
Clutch and Brakes ................................................366
Final Drive ............................................................367
Planetary Carrier and Oil Pump ............................367
Input Shaft ............................................................367
Reduction Pinion Gear .........................................367
Band Servo ...........................................................368
Output Shaft .........................................................368
Bearing Retainer ...................................................368
Total End Play .......................................................368
Reverse Clutch End Play ......................................368
Removal and Installation ......................................368
Shift Solenoid Valves ............................................368
Solenoid Valves ....................................................368
A/T Fluid Temperature Sensor ..............................368
Revolution Sensor ................................................369

PREPARATION
AT-9
D
E
F
G
H
I
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MA
B
AT

PREPARATIONPFP:00100
Special Service ToolsBCS000ZJ
Tool number
Tool nameDescription
KV381054S0
Puller

Removing differential side bearing outer race

Removing idler gear bearing outer race
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
ST33400001
Drift

Installing differential side oil seal

Installing oil pump housing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
ST2505S001
Oil pressure gauge set
1. ST25051001
Oil pressure gauge
2. ST25052000
Hose
3. ST25053000
Joint pipe
4. ST25054000
Adapter
5. ST25055000
AdapterMeasuring line pressure
ST27180001
PullerRemoving idler gear
a: 100 mm (3.94 in)
b: 110 mm (4.33 in)
c: M8 x 1.25P
ST23540000
Pin punchRemoving and installing parking rod plate and
manual plate retaining pins
a: 2.3 mm (0.091 in) dia.
b: 4 mm (0.16 in) dia.
ST25710000
Pin punchAligning groove of manual shaft and hole of
transaxle case
a: 2 mm (0.08 in) dia.
NT414
NT086
NT097
NT424
NT442
NT410

AT-10
PREPARATION

KV32101000
Pin punch
Installing manual shaft retaining pin

Removing and installing pinion mate shaft lock pin
a: 4 mm (0.16 in) dia.
KV31102400
Clutch spring compressorRemoving and installing clutch return springs
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)
KV40100630
Drift

Installing reduction pinion gear bearing inner race

Installing idler gear bearing inner race
a: 67.5 mm (2.657 in) dia.
b: 44 mm (1.73 in) dia.
c: 38.5 mm (1.516 in) dia.
ST30720000
Bearing installerInstalling idler gear bearing outer race
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ST35321000
DriftInstalling output shaft bearing
a: 49 mm (1.93 in) dia.
b: 41 mm (1.61 in) dia.
ST33230000
DriftInstalling differential side bearing inner race
a: 51 mm (2.01 in) dia.
b: 28.5 mm (1.122 in) dia.
ST33220000
DriftSelecting differential side bearing adjusting shim
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia. Tool number
Tool nameDescription
NT410
NT423
NT107
NT115
NT073
NT084
NT085

PREPARATION
AT-11
D
E
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B
AT

ST3306S001
Differential side bearing
puller set
1. ST33051001
Puller
2. ST33061000
AdapterRemoving differential side bearing inner race
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.
c: 130 mm (5.12 in)
d: 135 mm (5.31 in)
e: 100 mm (3.94 in)
ST3127S000
Preload gauge
1. GG9103000
Torque wrench
2. HT62900000
Socket adapter
3. HT62900000
Socket adapter

Checking final drive assembly turning torque

Checking reduction pinion gear turning torque
ST35271000
DriftInstalling idler gear
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
KV38107700
Preload adapterSelecting differential side bearing adjusting shim
KV38105210
Preload adapter

Selecting differential side bearing adjusting shim

Checking final drive assembly turning torque Tool number
Tool nameDescription
AMT153
NT124
NT115
NT087
NT075

PREPARATION
AT-13
D
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B
AT

DriftInstalling differential side bearing outer race
(RH side)
a: 75 mm (2.95 in) dia.
DriftInstalling differential side bearing outer race
(LH side)
a: 100 mm (3.94 in) dia. Tool nameDescription
NT083
NT083

AT-16
A/T CONTROL SYSTEM

A/T CONTROL SYSTEMPFP:31036
Cross-Sectional View BCS000ZN
1. Band servo piston 2. Reverse clutch drum 3. Converter housing
4. Oil pump 5. Brake band 6. Reverse clutch
7. High clutch 8. Front planetary gear 9. Rear planetary gear
10. Forward clutch 11. Overrun clutch 12. Output gear
13. Side cover 14. Idler gear 15. Transaxle case
16. Low & reverse brake 17. Forward one-way clutch 18. Low one-way clutch
19. Reduction pinion gear 20. Final gear 21. Differential case
22. Input shaft 23. Torque converter
SCIA7734E

ON-VEHICLE SERVICE
AT-231
D
E
F
G
H
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B
AT


After installation is completed, check continuity of PNP switch. Refer to AT- 1 6 1 , "PNP, 3RD POSITION
SWITCH AND CLOSED THROTTLE, WIDE OPEN THROTTLE POSITION SIGNAL" .
PARK/NEUTRAL POSITION (PNP) SWITCH ADJUSTMENT
1. Set select lever and manual shaft in “N” position.
2. Remove control cable from manual shaft.
3. Loosen PNP switch fixing bolts.
4. Use a pin [3 mm (0.12 in) dia.] for this adjustment.
a. Insert the pin straight into the manual shaft adjustment hole.
b. Rotate PNP switch until the pin can also be inserted straight into
the hole in PNP switch.
5. Tighten PNP switch fixing bolts to the specified torque. Refer to
AT- 2 3 0 , "
COMPONENTS" .
6. Remove pin from adjustment hole after adjusting PNP switch.
7. Check continuity of PNP switch. Refer to AT- 1 6 1 , "
PNP, 3RD
POSITION SWITCH AND CLOSED THROTTLE, WIDE OPEN
THROTTLE POSITION SIGNAL" .
8. Reinstall any part removed.
9. Adjust control cable. Refer to AT- 2 1 5 , "
Adjustment of A/T Position" .
Differential Side Oil Seal ReplacementBCS00156
COMPONENTS
REMOVAL AND INSTALLATION
Removal
1. Remove exhaust front tube. Refer to EX-2, "Removal and Installation" .
2. Remove drive shaft. Refer to FA X - 8 , "
FRONT DRIVE SHAFT" .
SCIA3154E
1. A/T 2. LH differential side oil seal 3. RH differential side oil seal
SCIA4970E

AT-232
ON-VEHICLE SERVICE

3. Remove differential side oil seals using a flat-bladed screw-
driver.
CAUTION:
Be careful not to scratch transaxle case and converter
housing.
Installation
1. Drive differential side oil seals using the drift below into case
until it become flush. Refer to dimensions “A” and “B”.
Unit: mm (in)
NOTE:
Differential side oil seal pulling direction is used as the refer-
ence.
Drift to be used:
CAUTION:

Do not reuse differential side oil seals.

Apply ATF to differential side oil seals.
2. Reinstall any part removed.
CAUTION:
If lubricant leak has occurred, after finishing work, check A/T fluid level. Refer to AT- 1 4 , "
Checking
A/T Fluid" .
SCIA4857E
Dimensions “A”, “B” 0± 0.5 (0±0.020)
SCIA4858E
Location Tool number
Transaxle case side (left) ST33400001
Converter housing side (right) ST33400001
SCIA4739E

OVERHAUL
AT-247
D
E
F
G
H
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B
AT

1. Differential side bearing 2. Pinion mate gear thrust washer 3. Pinion mate gear
4. Pinion mate shaft 5. Lock pin 6. Side gear
7. Side gear thrust washer 8. Differential side bearing 9. Differential case
10. Final gear 11. Differential side bearing adjusting
shim12. Plug
13. O-ring 14. RH differential side oil seal 15. Torque converter
16. Converter housing 17. Differential lubricant tube 18. Clip
19. O-ring 20. Oil pump housing oil seal 21. Oil pump housing
22. O-ring 23. Outer gear 24. Inner gear
25. Oil pump cover 26. Oil pump assembly 27. Seal ring
28. Gasket

AT-250
OVERHAUL

1. Side cover fitting bolt 2. Output shaft bearing 3. Output shaft
4. Seal ring 5. Needle bearing 6. Parking actuator support
7. LH differential side oil seal 8. O-ring 9. Revolution sensor
SCIA7800E