NISSAN TERRANO 2004 Service Repair Manual

Low one-way clutch inner race
ICheck frictional surface of inner race for wear or damage.
I Install a new seal rings onto low one-way clutch inner race.
I Be careful not to expand seal ring gap excessively.
I Measure seal ring-to-groove clearance.
Inspection standard: Standard value: 0.10 - 0.25 mm (0.0039 - 0.0098 in)
Allowable limit: 0.25 mm (0.0098 in)
I If not within allowable limit, replace low one-way clutch inner
race.
ASSEMBLY
1. Install needle bearing onto one-way clutch inner race.
IPay attention to its direction Ð Black surface goes to rear
side.
I Apply petroleum jelly to needle bearing.
2. Install oil seal and D-ring onto piston.
I Apply ATF to oil seal and D-ring.
3. Install piston by rotating it slowly and evenly.
I Apply ATF to inner surface of transmission case.
SAT877A
SAT878A
SAT112B
SAT879A
SAT880A
REPAIR FOR COMPONENT PARTS
Low & Reverse Brake (Cont'd)
AT-168
http://vnx.su/

4. Install return springs, spring retainer and low one-way clutchinner race onto transmission case.
5. Install dish plate, low and reverse brake drive plates, driven plates and retaining plate.
6. Install snap ring on transmission case.
7. Check operation of low and reverse brake clutch piston. Refer to ªDISASSEMBLYº, AT-166.
8. Measure clearance between retaining plate and snap ring. If not within allowable limit, select proper retaining plate.Specified clearance: Standard0.8 - 1.1 mm (0.031 - 0.043 in)
Allowable limit 2.5 mm (0.098 in)
Retaining plate: Refer to SDS, AT-203.
9. Install low one-way clutch inner race seal ring.
I Apply petroleum jelly to seal ring.
I Make sure seal rings are pressed firmly into place and held
by petroleum jelly.
SAT881A
SAT872A
SAT885A
SAT884A
REPAIR FOR COMPONENT PARTS
Low & Reverse Brake (Cont'd)
AT-169
http://vnx.su/

Forward Clutch Drum Assembly
DISASSEMBLY
1. Remove snap ring from forward clutch drum.
2. Remove side plate from forward clutch drum.
3. Remove low one-way clutch from forward clutch drum.
4. Remove snap ring from forward clutch drum.
5. Remove needle bearing from forward clutch drum.
SAT211GA
SAT212G
SAT213G
SAT891A
REPAIR FOR COMPONENT PARTS
AT-170
http://vnx.su/

INSPECTION
Forward clutch drum
ICheck spline portion for wear or damage.
I Check frictional surfaces of low one-way clutch and needle
bearing for wear or damage.
Needle bearing and low one-way clutch
ICheck frictional surface for wear or damage.
ASSEMBLY
1. Install needle bearing in forward clutch drum.
2. Install snap ring onto forward clutch drum.
3. Install low one-way clutch onto forward clutch drum by pushing
the roller in evenly.
I Install low one-way clutch with flange facing rearward.
SAT892A
SAT893A
SAT214G
SAT894A
SAT895A
REPAIR FOR COMPONENT PARTS
Forward Clutch Drum Assembly (Cont'd)
AT-171
http://vnx.su/

4. Install side plate onto forward clutch drum.
5. Install snap ring onto forward clutch drum.
SAT887A
REPAIR FOR COMPONENT PARTS
Forward Clutch Drum Assembly (Cont'd)AT-172
http://vnx.su/

Rear Internal Gear and Forward Clutch Hub
DISASSEMBLY
1. Remove rear internal gear by pushing forward clutch hub for-ward.
2. Remove thrust washer from rear internal gear.
3. Remove snap ring from forward clutch hub.
SAT896AA
SAT897A
SAT898A
SAT899A
REPAIR FOR COMPONENT PARTS
AT-173
http://vnx.su/

4. Remove end bearing.
5. Remove forward one-way clutch and end bearing as a unit fromforward clutch hub.
6. Remove snap ring from forward clutch hub.
INSPECTION
Rear internal gear and forward clutch hub
I Check gear for excessive wear, chips or cracks.
I Check frictional surfaces of forward one-way clutch and thrust
washer for wear or damage.
I Check spline for wear or damage.
Snap ring and end bearing
ICheck for deformation or damage.
SAT900A
SAT955A
SAT901A
SAT902A
SAT903A
REPAIR FOR COMPONENT PARTS
Rear Internal Gear and Forward Clutch Hub
(Cont'd)
AT-174
http://vnx.su/

ASSEMBLY
1. Install snap ring onto forward clutch hub.
2. Install end bearing.
3. Install forward one-way clutch onto clutch hub.
IInstall forward one-way clutch with flange facing rearward.
4. Install end bearing.
5. Install snap ring onto forward clutch hub.
6. Install thrust washer onto rear internal gear.
I Apply petroleum jelly to thrust washer.
I Securely insert pawls of thrust washer into holes in rear
internal gear.
7. Position forward clutch hub in rear internal gear.
8. After installing, check to assure that forward clutch hub rotates clockwise.
SAT901A
SAT904A
SAT906A
SAT907A
SAT905A
REPAIR FOR COMPONENT PARTS
Rear Internal Gear and Forward Clutch Hub
(Cont'd)
AT-175
http://vnx.su/

Band Servo Piston Assembly
DISASSEMBLY
1. Block one oil hole in OD servo piston retainer and the centerhole in OD band servo piston.
2. Apply compressed air to the other oil hole in piston retainer to remove OD band servo piston from retainer.
3. Remove D-ring from OD band servo piston.
4. Remove band servo piston assembly from servo piston retainer by pushing it forward.
5. Place piston stem end on a wooden block. While pushing servo piston spring retainer down, remove E-ring.
SAT908AC
SAT909A
SAT910A
SAT911A
REPAIR FOR COMPONENT PARTS
AT-176
http://vnx.su/

6. Remove servo piston spring retainer, return spring C and pis-ton stem from band servo piston.
7. Remove E-ring from band servo piston.
8. Remove servo cushion spring retainer from band servo piston.
9. Remove D-rings from band servo piston.
10. Remove O-rings from servo piston retainer.
INSPECTION
Pistons, retainers and piston stem
I Check frictional surfaces for abnormal wear or damage.
Return springs
ICheck for deformation or damage. Measure free length and
outer diameter.
Inspection standard: Refer to SDS, AT-203.
SAT912A
SAT913A
SAT914A
SAT915A
SAT916AA
REPAIR FOR COMPONENT PARTS
Band Servo Piston Assembly (Cont'd)
AT-177
http://vnx.su/