NISSAN TIIDA 2011 Service Repair Manual

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P0420 THREE WAY CATALYST FUNCTIONEC-277
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P0420 THREE WAY CATALYST FUNCTION
DTC LogicINFOID:0000000005929949
DTC DETECTION LOGIC
The ECM monitors the switching frequency ratio of air fuel ratio (A/F)
sensor 1 and heated oxygen sensor 2.
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of A/F sensor 1 and heated oxygen sensor
2 approaches a specified limit value, the three way catalyst (mani-
fold) malfunction is diagnosed.
DTC CONFIRMATION PROCEDURE
1.INSPECTION START
Do you have CONSULT-III?
Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 7.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-I
With CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP /S” indication is more than 70°C (158°F).
If not, warm up engine and go to next step w hen “COOLAN TEMP/S” indication reaches 70 °C (158° F).
7. Open engine hood.
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUPPORT” mode with CONSULT-III.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecutive minutes then release the accelerator
pedal completely.
10. Check the indication of “CATALYST”.
Which is displayed on CONSULT-III screen?
SEF484YB
DTC No. Trouble diagnosis name DTC detecting conditionPossible cause
P0420 Catalyst system efficiency
below threshold • Three way catalyst (manifold) does not
operate properly.
• Three way catalyst (manifold) does not
have enough oxygen storage capacity. • Three way catalyst (manifold)
• Exhaust tube
• Intake air leaks
• Fuel injector
• Fuel injector leaks
• Spark plug
• Improper ignition timing
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EC-278
< COMPONENT DIAGNOSIS >[HR16DE]
P0420 THREE WAY CATALYST FUNCTION
CMPLT >> GO TO 6.
INCMP >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Wait 5 seconds at idle.
2. Rev engine up to 2,000 to 3,000 rpm and maintain it unt il “INCMP” of “CATALYST” changes to “CMPLT” (It
will take approximately 5 minutes).
Does the indication change to
“CMPLT”?
YES >> GO TO 6.
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE AGAIN
1. Stop engine and cool it down to less than 70 °C (158° F).
2. Perform DTC CONFIRMATION PROCEDURE again.
>> GO TO 3.
6.PERFORM DTC CONFIRMATION PROCEDURE-III
Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-279, "Diagnosis Procedure".
NO >> INSPECTION END
7.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-278, "
Component Function Check".
NOTE:
Use component function check to check the overall functi on of the three way catalyst (manifold). During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-279, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000005929950
1.PERFORM COMPONENT FUNCTION CHECK
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Check the voltage between ECM harness connector and ground under the following condition.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-279, "
Diagnosis Procedure".
ECM Ground Condition Voltage
Con-
nector Te r m i n a l
F11 50
(HO2S2 signal) GroundKeeping engine speed
at 2,500 rpm constant
under no load The voltage fluctuation cy-
cle takes more than 5 sec-
onds.
1 cycle: 0.6 - 1.0 → 0 - 0.3
→ 0.6 - 1.0
PBIB2996E
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P0420 THREE WAY CATALYST FUNCTIONEC-279
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Diagnosis ProcedureINFOID:0000000005929951
1.CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace.
2.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before the three way catalyst (manifold).
Is exhaust gas leak detected?
YES >> Repair or replace. Refer to EM-30, "Exploded View".
NO >> GO TO 3.
3.CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
Is intake air leak detected?
YES >> Repair or replace. Refer to EM-25, "Exploded View".
NO >> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING
For procedure, refer to EC-24, "
IGNITION TIMING : Special Repair Requirement".
For specification, refer to EC-503, "
Idle Speed" and EC-503, "Ignition Timing".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Follow the instruction of EC-20, "
BASIC INSPECTION : Special Repair Requirement".
5.CHECK FUEL INJECTOR
1. Stop engine and then turn ignition switch ON.
2. Check the voltage between ECM harness connector and ground.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Perform EC-434, "
Diagnosis Procedure".
6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
PBIB1216E
ECM Ground Voltage
Connector Terminal
F10 25
Ground Battery voltage
29
30
31
JMBIA2201GB
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EC-280
< COMPONENT DIAGNOSIS >[HR16DE]
P0420 THREE WAY CATALYST FUNCTION
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoi d the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal por-
tion.
CAUTION:
• During the operation, always stay 0.5 m (19.7 in) awayfrom the spark plug and the ignition coil. Be careful not to
get an electrical shock wh ile checking, because the elec-
trical discharge voltage becomes 20 kV or more.
• It might cause to damage the igni tion coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the sp ark might be generated even if the coil is mal-
functioning.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Check ignition coil, power transistor and their circuits. Refer to EC-444, "
Diagnosis Procedure".
8.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-112, "
Spark Plug".
NO >> Repair or clean spark plug. Then GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III Spark should be generated.
JMBIA0066GB
Spark should be generated.
SEF156I
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P0420 THREE WAY CATALYST FUNCTIONEC-281
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1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-112, "
Spar k
Plug".
10.CHECK FUEL INJECTOR
1. Turn ignition switch OFF. Refer to EM-33, "
Removal and Installation".
2. Remove fuel injector assembly. Keep fuel hose and all fuel injectors connected to fuel tube.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON.
Does fuel drip from fuel injector?
YES >> GO TO 11.
NO >> Replace the fuel injector(s) from which fuel is dripping. Refer to EM-33, "
Exploded View".
11 .CHECK INTERMITTENT INCIDENT
Refer to EC-122, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> Replace three way catalyst assembly. Refer to EM-30, "Exploded View".
NO >> Repair or replace harness or connector Spark should be generated.
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EC-282
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P0441 EVAP CONTROL SYSTEM
P0441 EVAP CONTROL SYSTEM
DTC LogicINFOID:0000000005929952
DTC DETECTION LOGIC
NOTE:
If DTC P0441 is displayed with other DTC such
as P2122, P2123, P2127, P2128 or P2138, first perform
trouble diagnosis for other DTC.
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a ma lfunction is determined.
DTC CONFIRMATION PROCEDURE
1.INSPECTION START
Do you have CONSULT-III?
Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 6.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0441 EVAP control system in-
correct purge flow EVAP control system does not operate properly,
EVAP control system has a leak between intake
manifold and EVAP control system pressure sen-
sor. • EVAP canister purge volume control so-
lenoid valve stuck closed
• EVAP control system pressure sensor and the circuit
• Loose, disconnected or improper con-
nection of rubber tube
• Blocked rubber tube
• Cracked EVAP canister
• EVAP canister purge volume control so- lenoid valve circuit
• Accelerator pedal position sensor
• Blocked purge port
• EVAP canister vent control valve
• Drain filter
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P0441 EVAP CONTROL SYSTEMEC-283
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TESTING CONDITION:
Always perform test at a temperature of 5
°C (41° F) or more.
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-I
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYS TEM” in “DTC WORK SUPPORT” mode with CON-
SULT-III.
5. Touch “START”.
Is COMPLETED displayed on CONSULT-III screen?
YES >> GO TO 5.
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE-II
When the following conditions are met, “TESTING” will be displayed on the CONSULT-III screen. Maintain the
conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
CAUTION:
Always drive vehicle at a safe speed.
If “TESTING” is not changed for a long time, retry from step 2.
Is
“COMPLETED” displayed on CONSULT-III screen?
YES >> GO TO 5.
NO >> Perform DTC CONFIRMATION PROCEDURE again. GO TO 3.
5.PERFORM DTC CONFIRMATION PROCEDURE-II
Touch “SELF-DIAG RESULT”.
Which is displayed on CONSULT-III screen?
OK >> INSPECTION END
NG >> Go to EC-284, "
Diagnosis Procedure".
6.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-283, "
Component Function Check".
NOTE:
Use component function check to check the overall m onitoring function of the EVAP control system purge flow
monitoring. During this check, a 1s t trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-284, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000005929953
1.PERFORM COMPONENT FUNCTION CHECK
Without CONSULT-III
1. Lift up drive wheels.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 mph)
ENG SPEED 500 - 3,800 rpm
B/FUEL SCHDL 1.0 - 10.0 msec
COOLAN TEMP/S More than 0°C (32 °F)
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EC-284
< COMPONENT DIAGNOSIS >[HR16DE]
P0441 EVAP CONTROL SYSTEM
5. Set voltmeter probes to ECM harness connector and ground.
6. Check EVAP control system pre
ssure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1 minute.
8. Verify that EVAP control system pressure sensor value stays 0.1 V less than the value at idle speed (mea- sured at step 6 for at least 1 second.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-284, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005929954
1.CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
Is the inspection result normal?
YES-1 >> With CONSULT-III: GO TO 2.
YES-2 >> Without CONSULT-III: GO TO 3.
NO >> Replace EVAP canister. Refer to FL-15, "
Removal and Installation (HR16DE)".
2.CHECK PURGE FLOW
With CONSULT-III
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-79, "
System
Description".
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “A CTIVE TEST” mode with CONSULT-III.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-III screen to adjust “PURG VOL C/V” opening and check vacuum
existence.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
3.CHECK PURGE FLOW
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
ECM Ground
Connector Terminal
F11 42
(EVAP control system pressure sensor signal) Ground
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Selector lever Any position other than P, N or R
PBIB3313E
PURG VOL C/V Vacuum
100% Existed
0% Not existed
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P0441 EVAP CONTROL SYSTEMEC-285
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3. Disconnect vacuum hose connected to EVAP canister
purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-79, "
System
Description".
4. Start engine and let it idle. Do not depress accelerator pedal even slightly.
5. Check vacuum gauge indication before 60 seconds passed after starting engine.
6. Revving engine up to 2,000rpm after 100 seconds passed after starting engine.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
4.CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection. Refer to EC-79, "
System Description".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair it.
5.CHECK EVAP PURGE HOSE AND PURGE PORT
1. Disconnect purge hoses connect ed to EVAP service port A and
EVAP canister purge volume control solenoid valve B.
2. Blow air into each hose and EVAP purge port C.
3. Check that air flows freely.
Is the inspection result normal?
YES-1 >> With CONSULT-III: GO TO 6.
YES-2 >> Without CONSULT-III: GO TO 7.
NO >> Repair or clean hoses and/or purge port.
6.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
With CONSULT-III
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 7. Vacuum should not exist.
Vacuum should exist.
SEF367U
SEF368U
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EC-286
< COMPONENT DIAGNOSIS >[HR16DE]
P0441 EVAP CONTROL SYSTEM
7.CHECK EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
Refer to EC-300, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to FL-15, "
Removal and
Installation (HR16DE)".
8.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace EVAP control system pressure sensor. Refer to FL-15, "
Removal and Installation
(HR16DE)".
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
Refer to EC-319, "
DTC Logic" for DTC P0452, EC-326, "DTC Logic" for DTC P0453.
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace EVAP control system pressure sensor. Refer to FL-15, "
Removal and Installation
(HR16DE)".
10.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Clean the rubber tube using an air blower.
11 .CHECK DRAIN FILTER
Refer to EC-287, "
Component Inspection (Drain filter)".
Is the inspection result normal?
YES >> GO TO 12.
NO >> Replace drain filter.
12.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-308, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace EVAP canister vent control valve. Refer to FL-15, "
Removal and Installation (HR16DE)".
13.CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-501, "
Inspection".
Is the inspection result normal?
YES >> GO TO 14.
NO >> Replace it.
14.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 15.
15.CHECK INTERMITTENT INCIDENTWater should not exist.
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