NISSAN VERSA 2006 Workshop Service Repair Manual

AT-368
ASSEMBLY
Revision: June 20062007 Versa
REVERSE CLUTCH END PLAY

Measure clearance between oil pump cover and thrust washer
for reverse clutch drum.

Select proper thickness of thrust washer so that end play is
within specification.
1. Measure dimensions “O” and “P”, and then calculate dimension
“N”.
a. Place thrust washer on reverse clutch drum.
b. Measure dimension “O”.
c. Measure dimension “P”.
d. Calculate dimension “N”.
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“N”: Distance between oil pump fitting surface of
transaxle case and thrust washer on reverse
clutch drum.
N = O – P
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2. Measure dimensions “R” and “S”, and then calculate dimension
“Q”.
a. Measure dimension “R”.
b. Measure dimension “S”.
c. Calculate dimension “Q”.
3. Adjust reverse clutch end play “T
2 ”.

Select proper thickness of thrust washer so that reverse clutch end play is within specifications. Refer
to “Parts Information” for thrust washer selection.
Assembly (3)UCS005WK
1. Remove reverse clutch assembly.
2. Install needle bearing on input shaft assembly (high clutch
drum).
CAUTION:
Be careful with the direction of needle bearing.
3. Install reverse clutch assembly.
CAUTION:
Align teeth of reverse clutch drive plates before installing.
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“Q”: Distance between transaxle case fitting sur-
face and thrust washer mating surface.
Q = R – S
SAT3 8 6D
T2 = N – Q
Reverse clutch end play:
Refer to AT-383, "
Reverse Clutch End Play" .
SAT3 8 7D

AT-370
ASSEMBLY
Revision: June 20062007 Versa
4. Install anchor end pin (2) and lock nut (1) on transaxle case.
5. Place brake band on outside of reverse clutch drum.
6. Tighten anchor end pin just enough so that brake band is evenly
fitted on reverse clutch drum.
7. Install bearing race selected in total end play adjustment step on
oil pump cover.
8. Install thrust washer selected in reverse clutch end play adjust-
ment step on oil pump cover.
9. Install O-ring to oil pump assembly.
CAUTION:

Do not reuse O-ring.

Apply ATF to O-ring.
10. Install oil pump assembly (1) on transaxle case.
11. Tighten oil pump fitting bolts to the specified torque. Refer to AT-
257, "Components" .
12. Install O-ring to input shaft assembly (high clutch drum).
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13. Adjust brake band.
a. Tighten anchor end pin to the specified torque.
b. Back off anchor end pin two and a half turns.
c. Tighten lock nut while holding anchor end pin. Refer to AT-257,
"Components" .
14. Apply compressed air into oil holes of transaxle case and check
operation of brake band.
15. Install final drive assembly on transaxle case.:4.9 N·m (0.50 kg-m, 43 in-lb)
SAT3 9 4D
SAT3 9 5D
SAT3 9 6D
SAT3 9 7D
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AT-372
ASSEMBLY
Revision: June 20062007 Versa
16. Install differential lubricant tube (1) and clips (2) on converter
housing.
: Bolt (3)
17. Tighten differential lubricant tube fitting bolts to the specified
torque. Refer to AT-257, "
Components" .
18. Install O-ring on differential oil port of transaxle case.
19. Apply locking sealant (loctite #518) to transaxle case as shown
in the figure.
: Inside of transaxle case
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transaxle case and converter housing mating sur-
faces.
20. Install converter housing on transaxle case.
21. Install bracket on converter housing.
22. Tighten converter housing fitting bolts (1) and (2) to the specified
torque. Refer to AT-257, "
Components" .
23. Install plug or speedometer pinion according to the following
procedures.
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“A”: 3 - 5 mm (0.12 - 0.20 in)
“B”: 8 mm (0.31 in) R
“C”: 1.5 mm (0.059 in) dia.
“D”: 4 mm (0.16 in)
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Bolt 1 2
Bolt length
[mm (in)]
32.8 (1.291) 40 (1.57)
Number of bolts 10 10
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a. With ABS
i. Install O-ring (3) to plug (1).
ii. Install plug (1) to converter housing (2).
: Bolt (1)
b. Without ABS
i. Install O-ring (3) to speedometer pinion (1).
ii. Install speedometer pinion (1) to converter housing (2).
: Bolt (1)
24. Tighten plug or speedometer pinion fitting bolt to the specified torque. Refer to AT-257, "
Components" .
25. Install accumulator pistons.
a. Install O-rings (1) on servo release accumulator piston (2) and
N-D accumulator piston (3). Refer to AT-380, "
Accumulator" .
b. Install return springs (1), servo release accumulator piston (2)
and N-D accumulator piston (3) into transaxle case (4). Refer to
AT-380, "
Accumulator" .
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AT-374
ASSEMBLY
Revision: June 20062007 Versa
26. Install lip seals (1) for band servo oil holes on transaxle case.
27. Install control valve assembly on transaxle case.
a. Install O-ring on terminal body.
CAUTION:

Do not reuse O-ring.

Apply ATF to O-ring.
b. Insert manual valve into control valve assembly.
CAUTION:
Be careful not to drop manual valve.
c. Set manual shaft in “N” position.
d. Install control valve assembly on transaxle case while aligning
manual valve (2) with manual plate (1).
e. Install terminal body (2) into transaxle case by pushing it.
f. Install snap ring (1) to terminal body (2).
g. Tighten bolts A , B and C to the specified torque. Refer to AT-257, "
Components" .
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ASSEMBLY
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Bolt length, number and location:
28. Install oil pan.
a. Attach magnets on oil pan.
b. Install oil pan gasket on transaxle case.
CAUTION:

Completely remove all moisture, oil and old gasket, etc.
from the oil pan gasket mounting surface of transaxle
case.

Do not reuse oil pan gasket.
c. Install oil pan on transaxle case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the oil pan gasket mounting surface of oil pan.
d. Tighten oil pan fitting bolts (1) to the specified torque. Refer to
AT-257, "
Components" .
CAUTION:

Always replace oil pan fitting bolts (1) as they are self-sealing bolts.

Tighten four bolts in a criss-cross pattern to prevent dislocation of gasket.
e. Install drain plug gasket and drain plug (2) to oil pan.
CAUTION:
Do not reuse drain plug gasket.
f. Tighten drain plug to the specified torque. Refer to AT- 2 5 7 , "
Components" .
29. Install PNP switch (2) on transaxle case.
: Bolt (3)
a. Set manual shaft (1) in “P” position.
b. Temporarily install PNP switch (2) on manual shaft (1).
c. Set manual shaft (1) in “N” position.
d. Use a 4 mm (0.16 in) dia. pin for this adjustment.
i. Insert the pin straight into the manual shaft (1) adjustment hole.
ii. Rotate PNP switch (2) until the pin can also be inserted straight
into hole in PNP switch (2).
e. Tighten PNP switch fitting bolts to the specified torque. Refer to
AT-257, "
Components" .
f. Remove pin from adjustment hole after adjusting PNP switch (2).
Bolt symbol A B C
Bolt length “ ” [mm (in)]
40.0 mm
(1.575 in)33.0 mm
(1.299 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
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AT-376
ASSEMBLY
Revision: June 20062007 Versa
30. Install O-ring (3) to turbine revolution sensor (power train revolu-
tion sensor) (1).
31. Install turbine revolution sensor (power train revolution sensor)
(1) to transaxle case (2).
: Bolt (1)
32. Tighten turbine revolution sensor (power train revolution sensor)
fitting bolt to the specified torque. Refer to AT-257, "
Compo-
nents" .
33. Install revolution sensor (1) to transaxle case (2).
34. Tighten revolution sensor fitting bolts to the specified torque.
Refer to AT-257, "
Components" .
: Bolt (2)
CAUTION:
Ensure revolution sensor harness is firmly secured with
bolt.
(1): Revolution sensor
: Bolt (1)
35. Install torque converter.
a. Pour ATF into torque converter.

Approximately 1 liter (1 US qt, 7/8 Imp pt) of fluid is
required for a new torque converter.

When reusing old torque converter, add the same amount
of ATF as was drained.
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ASSEMBLY
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Revision: June 20062007 Versa
b. Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
c. Measure distance “A” to make sure that torque converter is in
proper position.
SAT4 2 9D
Distance “A”: 14.4 mm (0.567 in) or more
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