engine OPEL MOVANO_B 2019 Manual user

180Vehicle careVehicle careGeneral Information...................181
Accessories and vehicle modifications .......................... 181
Vehicle storage ........................181
End-of-life vehicle recovery .....182
Vehicle checks ........................... 182
Performing work ......................182
Bonnet ..................................... 182
Engine oil ................................. 183
Engine coolant ......................... 185
Power steering fluid .................185
Washer fluid ............................ 186
Brakes ..................................... 187
Brake fluid ............................... 187
Vehicle battery ......................... 187
Diesel fuel filter ........................189
Diesel fuel system bleeding .....189
Wiper blade replacement ........190
Bulb replacement .......................191
Headlights ............................... 191
Front fog lights ......................... 194
Front turn lights .......................194
Tail lights ................................. 195
Side turn lights ......................... 196Centre high-mounted brake
light ......................................... 197
Number plate light ...................198
Interior lights ............................ 198
Instrument panel illumination ...199
Electrical system ........................200
Fuses ....................................... 200
Engine compartment fuse box . 201
Instrument panel fuse box .......201
Load compartment fuse box ....202
Vehicle tools .............................. 204
Tools ........................................ 204
Wheels and tyres .......................205
Tyres ....................................... 205
Winter tyres ............................. 206
Tyre designations ....................206
Tyre pressure .......................... 206
Tyre pressure monitoring system .................................... 207
Tread depth ............................. 209
Changing tyre and wheel size . 210 Wheel covers ........................... 210
Tyre chains .............................. 210
Tyre repair kit .......................... 211
Wheel changing .......................214
Spare wheel ............................ 216
Jump starting ............................. 218Towing....................................... 221
Towing the vehicle ...................221
Towing another vehicle ...........222
Appearance care .......................222
Exterior care ............................ 222
Interior care ............................. 224

Vehicle care181General Information
Accessories and vehicle modifications
We recommend the use of genuine
parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control
units) may invalidate the warranty
offered by Opel. Furthermore, such
changes may affect driver assistance systems, fuel consumption, CO 2
emissions and other emissions of the
vehicle. They may also invalidate the
vehicle operating permit.Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve rubber seals.
● Change engine oil.
● Drain washer fluid reservoir. ● Check coolant antifreeze and corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park vehicle in a dry, well ventilated place. Engage first or
reverse gear. Prevent the vehicle
from rolling.
● Do not apply parking brake.
● Close all doors except front left- hand door and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
● Close and lock front left-hand door.
Putting back into operation When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plate, if necessary.

182Vehicle careEnd-of-life vehicle recoveryInformation on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The vehicle must not be in an
Autostop 3 140.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system generates
extremely high voltages. Do not
touch.
The caps for topping up the engine oil, the coolant, the washer fluid and the
oil dipstick handle are yellow for ease
of identification.
Bonnet
Opening
Pull the release lever and return it to
its original position.

Vehicle care183
Pull the safety catch, located slightly
beside the centre, and open the
bonnet.
Pull up the support rod from its holder,
then secure it in the hook on the
underside of the bonnet.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Stop-start system 3 140.Caution
Ensure the windscreen wiper is
switched off before opening the
bonnet 3 89.
Closing
Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to drop into the catch from a low height
(20-25 cm). Check that the bonnet is
engaged.
Caution
Do not press the bonnet into the
latch, to avoid dents.
9 Warning
In the event of even a minor head-
on collision, have the bonnet
safety catch checked by a
workshop.
Engine oil
Check the engine oil level manually on a regular basis to prevent damage
to the engine.
Ensure that the correct specification
of engine oil is used.
Recommended fluids and lubricants
3 228.
The maximum engine oil
consumption is 0.6 l per 1000 km.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 10 minutes.

184Vehicle care
Pull out the dipstick, wipe it clean,
reinsert fully, pull out and read the
engine oil level.
When the engine oil level has
dropped to the MIN mark, top-up
engine oil.
Caution
Do not allow the engine oil level to drop below the minimum level!
We recommend the use of the same
type of engine oil that was used at the
last change.
Between the MIN and MAX marks a
volume of approx. 1.5 - 2.0 l can be
filled in.
The engine oil level must not exceed the maximum mark MAX on the
dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out. If the oil exceeds the maximum level, do
not start the vehicle and contact a
workshop.
To prevent spillage when
replenishing the engine oil, we
recommend using a funnel. Ensure
funnel is securely located onto the
filler pipe.
A stabilisation of the engine oil
consumption will not take place until
the vehicle has been driven several
thousand kilometres. Only then can
the actual degree of consumption be
established.
If consumption exceeds more than
0.6 l every 1000 km after this running-
in period, consult a workshop.
Engine oil level monitor 3 96.
Fit the cap on straight and tighten it.

Vehicle care185Engine coolant
The coolant provides freeze
protection down to approx. -28 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be just above the
MINI mark. Top up if the level is low.9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
Power steering fluidCaution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap or from
entering the reservoir.
The fluid level normally does not need
to be checked. If an unusual noise is
heard during steering or if the power
steering reacts conspicuously, seek
the assistance of a workshop.
Depending on vehicle, the power
steering fluid reservoir may be
located in the engine compartment
(Type A) or below the front wheel
arch, behind a trim panel (Type B).

Vehicle care187BrakesIn the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake linings replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use brake fluid approved for
your vehicle.
Brake and clutch fluid 3 228.
Vehicle battery
The jump start terminal is located in
the engine compartment.
Jump starting 3 218.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Control indicator p illuminates if
there is a fault with the charging
system. Stop, switch off engine and
seek the assistance of a workshop.
Charging system 3 101.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.

Vehicle care189● See the Owner's Manual forfurther information.
● Explosive gas may be present in the vicinity of the battery.
Additional battery
Depending on the vehicle's auxiliary
equipment, certain models may have
an additional battery mounted under
the right-hand front seat.
Note
The additional battery is
automatically connected to the main vehicle battery only when the engine
is running. It does not need to be
manually disconnected before
disconnecting the main vehicle
battery or before jump starting the vehicle.
The terminals are designed for
additional electrical consumers up to
a maximum of 50 A.
Jump starting 3 218.
Diesel fuel filter
Drain diesel fuel filter of residual
water at every engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screws on the filter cover and on the
lower part of the filter by approx. one
turn, to drain off the water.
The filter is drained as soon as diesel fuel emerges from the knurled screw
at the bottom. Retighten the two
screws.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system bleeding
If the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.

190Vehicle careFill the tank with fuel and proceed asfollows:
1. Place a suitable container underneath the fuel filter vent
screw to collect fuel.
2. Loosen the vent screw (arrowed) by one turn.
3. Manually operate the in-line supply pump slowly and steadily
until fuel discharging from the
loosened vent screw is free of air
bubbles.
4. Retighten the vent screw.
In vehicles without an in-line supply
pump, fill the tank with fuel and
proceed as follows:Caution
Do not turn ignition key to position 3 before beginning the bleeding
procedure.
Ignition switch positions 3 138.
1. Turn ignition key to position 2 and
hold for 5 seconds.
2. Turn key back to position 1 and
wait for 3 seconds.
3. Repeat Step 1 and 2 multiple times.
4. Turn key to position 3, then return
to 0.
If the engine cannot be started after
several attempts to bleed the diesel
fuel system, seek the assistance of a
workshop.
Wiper blade replacement
Wiper blades on the windscreen If required, use the step located below
the headlights to reach the
windscreen wiper.Lift wiper arm, press retaining clip
towards wiper arm and detach wiper
blade.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.

200Vehicle careElectrical systemFuses
Data on the replacement fuse must
match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
● on the left-hand side of the instrument panel, behind the trimpanel
● in the engine compartment located below the coolant
expansion tankCombi
An additional fuse box is located
behind a trim panel on the right-hand
side of the load compartment, beside
the rear door.Bus
An additional fuse box is located on
the lower right-hand side of the load
compartment, below the step trim
panel.
Before replacing a fuse, turn off the
respective switch and the ignition.A blown fuse can be recognised by its melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
It is advisable to carry a full set of
fuses. Consult a workshop.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.
Note
Not all fuse box descriptions in this
manual may apply to your vehicle.
When inspecting the fuse box, refer
to the fuse box label.
Fuse extractor