engine PEUGEOT 1007 2008 Service Manual

9
126

Fuse N° Rating
Functions

1 20 A Engine control unit and fan assembly control supply - Injection
control unit (Diesel) -
Injection pump (Diesel) - Air heating solenoid valves (Diesel) - Air fl ow sensor (Diesel).

2 15 A Horn.

3 10 A Front and rear wash-wipe pump.

4 20 A Headlamp wash pump.

5 15 A Fuel pump (petrol).

6 10 A Power steering control unit - Water in diesel sensor - Vehicl e speed sensor.

7 10 A Switching and protection unit (Diesel) - Engine coolant l evel detector (Diesel).

8 25 A Starter.

9 10 A ABS/ESP control unit - ABS cut-off relay - Brake switch.

10 30 A Engine control unit actuators (petrol: ignition coils, oxygen
sensors, injectors,
purge canister and variable timing solenoid valves, controlled t hermostat)
(Diesel: injection control unit, air fl ow sensor, injection pump, diesel high pressure
regulator, EGR and Turbo pressure regulation solenoid valves) - Blow-by heaters -
Diesel heater.

11 40 A Air blowers.

12 30 A Windscreen wipers (low/high speed).

13 40 A (Ignition positive) Built-In Systems Interface.

14 - Not used.

15 10 A Right main beam headlamp.

16 10 A Left main beam headlamp.

17 15 A Left dipped headlamp.

18 15 A Right dipped headlamp.

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127
CHANGING A WINDSCREEN WIPER BLADE
Changing a front wiper blade

 Lift the wiper arm.

 Unclip the blade and remove it.

 Fit the new blade.

 Push back the wiper arm.

Note: the shortest blade is fi tted on
the right-hand wiper arm.
Changing the rear wiper blade

 Lift the wiper arm.

 Unclip the blade and remove it.

 Fit the new blade.

 Push back the wiper arm.
ECONOMY MODE FUNCTION
After the engine has stopped, certain
functions (doors, windscreen wipers,
electric windows, courtesy light, audio
equipment, dipped headlamps, etc.)
can only be used for a cumulative
duration of thirty minutes, to prevent
discharging of the battery.
Once the thirty minutes are over, a
message informing you of the switch
to economy mode appears on the
multifunction display and the active
functions are put on standby.
These functions are reactivated auto-
matically next time the vehicle is driven.
To resume the use of these functions
immediately, start the engine and let
it run for a few minutes.
The time available to you will then be
double the duration for which the en-
gine is left running. However, this pe-
riod will always be between fi ve and
thirty minutes.

Note: if the telephone is being used
when economy mode starts, it will
still be possible to fi nish the call.
A fl at battery will prevent the
engine from starting.
FITTING/REMOVING THE MAT
When removing the mat on the driv-
er’s side, push the seat as far back
as possible and remove the fi xings.
When refi tting, position the mat cor-
rectly on the pins and clip the fi xings.
Check that the mat is secured cor-
rectly.
To prevent the mat from becoming
caught under the pedals:
- only use mats suited to the fi x-ings already present in the ve-
hicle. It is imperative that these
fi xings are used.
- never fi t one mat on top of an- other.
Placing the wiper blades in the
special position

 Less than a minute after switch-
ing off the ignition, operate the
wipers stalk to position the wiper
blades in the centre of the wind-
screen.

To return the windscreen wipers
to their normal position, switch on
the ignition and operate the wip-
ers stalk.

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128
BATTERY
The batteries contain harm-
ful substances such as sul-
phuric acid and lead. They
must be disposed of in ac-
cordance with regulations and must
never be discarded with household
waste.
Take used remote control and vehi-
cle batteries to a special collection
point.
To start the vehicle from
another battery:
-
Connect the red cable to the positive
(+) terminals of the two batteries,
- Connect the green or black ca-
ble to the negative (-) terminals
of the two batteries,
- Operate the starter, let the en- gine run,
- Wait for the engine to return to idle, then disconnect the cables.
Before disconnecting the
battery, you must wait for
2 minutes after switching off
the ignition.
Never disconnect a terminal when
the engine is running.
Never charge a battery without fi rst
disconnecting the terminals.
Close the windows, the sunroof and
the doors before disconnecting the
battery. If they do not operate nor-
mally following reconnection of the
battery, they must be reinitialised
(see sections "Sesame doors" and
"Sunroof"). After every reconnection of the battery:
- switch on the ignition and wait
1 minute before starting to al-
low the electronic systems to be
initialised. If slight diffi culties are
experienced after this, please
contact a PEUGEOT dealer.
- reinitialise the "2 Tronic" gearbox (refer to the corresponding sec-
tion).

A. Flat battery

B. Slave battery
It is advisable to disconnect
the battery if the vehicle is
not to be used for a period
of more than one month.
To charge the battery using a
battery charger:
- Disconnect the battery,
- Follow the instructions for use
given by the battery charger
manufacturer,
- Reconnect starting with the neg- ative (-) terminal,
- Check that the terminals and connectors are clean. If they are
covered with sulphate (white or
greenish deposit), disconnect
them and clean them.

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129
TOWING YOUR VEHICLE

From the rear:

 Unclip the side of the cover using
the fl at part of the towing eye,

 Screw in the towing eye until it
locks. When towing with the en-
gine switched off, there is no
braking assistance.
Special features of the
"2 Tronic" gearbox
When towing with four wheels on the
ground, the following rules must be
obeyed:
- gear lever in position
N ,
- tow the vehicle at less than 30 mph (50 km/h) over a maximum dis-
tance of 30 miles (50 km).
- do not add oil to the gearbox.

From the front:

 Unclip the bottom of the cover,
using the fl at part of the towing
eye.

 Screw in the towing eye until it
locks. Lifting
(2 wheels only on the road)
It is preferable to raise the vehicle by
the wheels.

Never use the radiator crossmem-
ber.
Without lifting
(4 wheels on the road)
You should always use a towbar.
The removable towing eye is stored
in the tool case, located in the left
boot trim.
Vehicles fitted with a manual
gearbox (diesel version)
In the case of vehicles fi tted with a
manual gearbox, the gear lever must
be in the neutral position.
Failure to observe this special condi-
tion may result in damage to certain
braking components and the absence
of braking assistance the next time
the engine is started.

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130
TOWING A TRAILER, CARAVAN, BOAT, etc.
We recommend the use of original
PEUGEOT towbars and their har-
nesses that have been tested and
approved from the design stage of
your vehicle and that the fi tting of the
towbar is entrusted to a PEUGEOT
dealer.
If the towbar is not fi tted by a PEUGEOT
dealer, it is imperative that it is fi tted us-
ing the electrical pre-equipment installed
at the rear of the vehicle, in accordance
with the manufacturer’s instructions.
Your vehicle is primarily designed
for transporting people and luggage
but it may also be used for towing a
trailer.
Driving with a trailer subjects the tow-
ing vehicle to more signifi cant stress
and its driver must be particularly
careful.
Air density decreases with altitude,
thus reducing engine performance.
Above 1 000 metres, the maximum
towing load must be reduced by 10 %
and so on for every 1 000 metres of
altitude.
Cooling: Towing a trailer on a slope
increases the temperature of the
coolant.
As the fan is electrically controlled,
its cooling capacity is not dependent
on the engine speed.
On the contrary, use a high gear to
lower the engine speed and reduce
your speed.
The maximum towing load on a long
slope depends on the gradient and
the outside temperature.
In all cases, pay attention to the cool-
ant temperature.
In certain cases of particularly ardu-
ous use (towing the maximum load
on a steep gradient in high tempera-
tures), switching off the air condition-
ing permits the recovery of engine
power and therefore an increase in
the towing capacity.
If the warning light comes on, stop
the vehicle and switch off the engine
as soon as possible.

Tyres: Check the tyre pressures of
the towing vehicle and of the trailer,
observing the recommended pres-
sures.

Braking: Towing increases the brak-
ing distance.

Lights: Check the electrical signal-
ling on the trailer.

Side wind: Take into account the in-
creased sensitivity to side wind.
FITTING ROOF BARS
When fi tting transverse or longitudinal
roof bars, use the accessories recom-
mended by PEUGEOT and follow the
manufacturer’s fi tting instructions.
For further information, contact a
PEUGEOT dealer.

Maximum authorised weight on
the roof bars: 60 kg
Please refer to national legislation in
order to comply with the regulations
concerning the transportation of objects
which are longer than the vehicle.
Driving advice

Distribution of loads: Distribute the
load in the trailer so that the heaviest
items are as close as possible to the
axle and the nose weight approach-
es the maximum permitted without
exceeding it.

1010
132
ENGINES AND GEARBOXES
* Draining by gravity with oil fi ller cap open.
MODELS:
Model codes:
KM...
KFVC NFUC NFUC/P

PETROL ENGINES
1.4 litre
(75 bhp)
1.6 litre 16V
(110 bhp)
Cubic capacity (cm 3
) 1 360 1 587
Bore x stroke (mm) 75 x 77 78.5 x 82
EU standard maximum power (kW) 54 80
Maximum power engine speed (rpm) 5 400 5 800
EU standard maximum torque (Nm) 118 147
Maximum torque engine speed (rpm) 3 400 4 000
Fuel Unleaded Unleaded
Catalytic converter Yes Yes

Gearboxes Manual
(5-speed) Manual
(5-speed) "2 Tronic"
(5-speed)

Oil capacities (in litres)
Engine (with cartridge replacement) 3.15 * 3.35 * 3.35 *
Gearbox-Final drive 2 2 -

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133
ENGINES AND GEARBOXES

MODELS:
Model codes:
KM...
8HZC 9HZC

DIESEL ENGINES
1.4 litre Turbo HDI
(70 bhp)
1.6 litre Turbo HDI 16V
(110 bhp)
Cubic capacity (cm 3
) 1 398 1 560
Bore x stroke (mm) 73.7 x 82 75 x 88.3
EU standard maximum power (kW) 50 80
Maximum power engine speed (rpm) 4 000 4 000
EU standard maximum torque (Nm) 160 240
Maximum torque engine speed (rpm) 2 000 1 750
Fuel Diesel Diesel
Catalytic converter Yes Yes
Particle emission fi lter No Yes

Gearboxes Manual
(5-speed) Manual
(5-speed)

Oil capacities (in litres)
Engine (with cartridge replacement) 3.8 * 3.75 *
Gearbox-Final drive 1.9 1.9
* Draining by gravity with oil fi ller cap open.

1010
134
Fuel consumption indications correct at time of printing.
The consumption values were established in accordance with EC Directive 80/1268/CEE (as amended). They may vary
depending on the style of driving, traffi c conditions, weat her conditions, the load in the vehicle, the maintenance o f the vehicle
and the use of the accessories.
CONSUMPTION

In accordance with EC Directive 80/1268/CEE (as amended)

Engines Gearboxes
Model codes
KM...
Urban driving
mpg
(l/100 km)
Inter-urban
driving
(l/100 km)
Mixed driving
(l/100 km)
Emission
of CO 2 by
weight (g/km)

1.4 litre Manual KFVC 8.6 5.2 6.5 153

1.6 litre 16V
Manual NFUC 9.2 5.5 6.9 163

"2 Tronic" NFUC/P 8.6 5.4 6.6 156

1.4 litre Turbo
HDI
Manual 8HZC 5.8 4.1 4.7 124

1.6 litre Turbo
HDI 16V
Manual 9HZC 6.0 4.1 4.8 125

1010
135
WEIGHTS AND TOWED LOADS (in kg)
The GTW and towed load values indicated are valid up to an altitude of 1 000 metres; the towed load mentioned must be
reduced by 10 % for each additional 1 000 metres.
The speed of a towing vehicle must not exceed 60 mph (100 k m/h) *** .
High exterior temperatures may result in a reduction in the perf ormance of the vehicle in order to protect the engine; when
the exterior temperature is above 37 °C, limit the towed loa d.
**
The weight of the braked trailer may be increased, within th e limit of the GTW, if the GVW of the towing vehicle is reduced
by the same amount; warning, towing with a lightly loaded towing vehicle may reduce its road holding performance.
*** In accordance with current legislation in your country.

Petrol engines 1.4 litre 1.6 litre 16V

Gearboxes
Manual Manual "2 Tronic"

Model codes:
KFVC NFUC NFUC/P

1010
136
WEIGHTS AND TOWED LOADS (in kg)
The GTW and towed load values indicated are valid up to an altitude of 1 000 metres; the towed load mentioned must be
reduced by 10 % for each additional 1 000 metres.
The speed of a towing vehicle must not exceed 60 mph (100 k m/h) *** .
High exterior temperatures may result in a reduction in the perf ormance of the vehicle in order to protect the engine; when
the exterior temperature is above 37 °C, limit the towed loa d.

Diesel engines 1.4 litre Turbo HDI 1.6 litre Turbo HDI 16V

Gearboxes
Manual Manual

Model codes: KM... 8HZC 9HZC