engine Peugeot 407 C Dag 2008 Service Manual

9
108
Used oil
Do not dispose of used oil,
brake fl uid or coolant into
drains or onto the ground.
Windscreen and headlamp wash level
For best quality cleaning and for your
safety, to see and be seen, we would
advise that you use products of the
PEUGEOT Universal range. At the start of winter, have
your battery checked by a
PEUGEOT dealer.
Battery
CHECKS
Have the fi lter elements re-
placed regularly. If you drive
in dusty conditions, change
them twice as often.
Air filter and passenger compartment filter
Brake pad wear depends
on the style of driving, in
parti cular for vehicles which
are used in town, over short
distances.
Brake pads
It may be necessary to check
the thickness of the pads,
even between services. Where the handbrake travel is
too great or there is a reduc-
tion in the performance of the
system, the handbrake should
be adjusted.
Have the system checked by a
PEUGEOT dealer.
Handbrake
To ensure the best perfor-
mance from components as
important as the power stee-
ring and the braking system,
the manufacturer selects and offers
specifi c products, only use products
recommended by PEUGEOT .
To prevent damage to the electrical
units, high pressure washing of the
engine compartment is strictly prohib-
ited .
Use the fl uid recommended by the
manufacturer.

 Open the reservoir, with the engine
at ambient temperature, the level
should always be above the MIN
mark, close to the MAX mark.
Particle emission filter - Additive reservoir (Diesel)
It is imperative that the maintenance
of the particle emission fi lter and the
fi lling of the additive reservoir are
carried out by a PEUGEOT dealer in
accordance with the manufacturer's
servicing schedule.
Disc wear status
For any information relating to checking
disc wear, contact a PEUGEOT dealer.
Power steering fluid level

9
108
Used oil
Do not dispose of used oil,
brake fl uid or coolant into
drains or onto the ground.
Windscreen and headlamp wash level
For best quality cleaning and for your
safety, to see and be seen, we would
advise that you use products of the
PEUGEOT Universal range. At the start of winter, have
your battery checked by a
PEUGEOT dealer.
Battery
CHECKS
Have the fi lter elements re-
placed regularly. If you drive
in dusty conditions, change
them twice as often.
Air filter and passenger compartment filter
Brake pad wear depends
on the style of driving, in
parti cular for vehicles which
are used in town, over short
distances.
Brake pads
It may be necessary to check
the thickness of the pads,
even between services. Where the handbrake travel is
too great or there is a reduc-
tion in the performance of the
system, the handbrake should
be adjusted.
Have the system checked by a
PEUGEOT dealer.
Handbrake
To ensure the best perfor-
mance from components as
important as the power stee-
ring and the braking system,
the manufacturer selects and offers
specifi c products, only use products
recommended by PEUGEOT .
To prevent damage to the electrical
units, high pressure washing of the
engine compartment is strictly prohib-
ited .
Use the fl uid recommended by the
manufacturer.

 Open the reservoir, with the engine
at ambient temperature, the level
should always be above the MIN
mark, close to the MAX mark.
Particle emission filter - Additive reservoir (Diesel)
It is imperative that the maintenance
of the particle emission fi lter and the
fi lling of the additive reservoir are
carried out by a PEUGEOT dealer in
accordance with the manufacturer's
servicing schedule.
Disc wear status
For any information relating to checking
disc wear, contact a PEUGEOT dealer.
Power steering fluid level

1010
112
CHANGING A FRONT BULB
Handle the bulbs with a dry cloth.
2 - Side lights: W 5 W (COOL BLUE
®).

 Turn the access cap a quarter turn,
remove the bulb and change it.

3 - Direction indicators:
PY 21 W (DIADEM
®).

 Turn the access cap a quarter turn,

 Remove the bulb holder.

 Change the bulb.

4 - Front fog lamps: H11 - 55 W.
The headlamps are fi tted with polycar-
bonate glass with a protective coating.
Do not clean them with a dry or abrasive
cloth, nor with a detergent or solvent
product.
Ensure that the liquid used to fi ll the
wash-wipe and headlamp wash reser-
voir is of good quality. Integrated direction indicator side
repeaters

 Push the repeater forwards or
backwards and release it.

 Unclip the repeater and change it.
Repeaters can be obtained from a
PEUGEOT dealer.
Front lights
In the engine compartment, remove
the cover secured by one or two but-
terfl y screws, a plastic retainer clip and
two quarter turn screws.

1 - Dipped beam and main beam headlamps: D1S - 35 W xenon bulb.

WARNING: RISK OF
ELECTROCUTION Coloured bulbs (side lights
and direction indicators) must
be replaced with bulbs of iden-
tical specifi cation and colour.
In certain climatic conditions
(low temperature, humidity),
condensation on the inside
surface of the headlamp glass
is normal; it disappears a few minutes
after the lights are switched on.
Xenon bulbs must be replaced by a
PEUGEOT dealer.

1010
114
CHANGING A FUSE
The fuse boxes are placed in the lower
part of the fascia (driver's side), in the
engine compartment (left-hand side)
and in the left boot trim.
Fascia fuses
To access the fuses, open the cover
of the storage compartment on the
driver's side. Tilt the fuse box down-
wards.
Replacing a fuse
Before replacing a fuse, the cause of
the incident must be found and recti-
fi ed. The fuse numbers are indicated
on the fuse box. Always replace a faulty fuse
with a fuse of the same rating
(same colour). Use the special pliers located on the
support next to the fuse box, this sup-
port also contains the replacement
fuses.

Fuse N° Rating Functions

G29 - Not used.

G30 5 A Heated rear screen.

G31 5 A Tyre under-infl ation detection, CD changer.

G32 - Not used.

G33 5 A Power steering electropump unit, dual-function
brake switch.

G34 5 A Dual-function brake switch, automatic gearbox
relay.

G35 5 A
Steering wheel angle sensor and ESP gyrometer senso r.

G36 25 A Hi-Fi amplifi er.

G37 15 A Automatic gearbox.

G38 20 A Heated seats.

G39 30 A Passenger seat memory unit.

G40 30 A Driver's seat memory unit.

1010
114
CHANGING A FUSE
The fuse boxes are placed in the lower
part of the fascia (driver's side), in the
engine compartment (left-hand side)
and in the left boot trim.
Fascia fuses
To access the fuses, open the cover
of the storage compartment on the
driver's side. Tilt the fuse box down-
wards.
Replacing a fuse
Before replacing a fuse, the cause of
the incident must be found and recti-
fi ed. The fuse numbers are indicated
on the fuse box. Always replace a faulty fuse
with a fuse of the same rating
(same colour). Use the special pliers located on the
support next to the fuse box, this sup-
port also contains the replacement
fuses.

Fuse N° Rating Functions

G29 - Not used.

G30 5 A Heated rear screen.

G31 5 A Tyre under-infl ation detection, CD changer.

G32 - Not used.

G33 5 A Power steering electropump unit, dual-function
brake switch.

G34 5 A Dual-function brake switch, automatic gearbox
relay.

G35 5 A
Steering wheel angle sensor and ESP gyrometer senso r.

G36 25 A Hi-Fi amplifi er.

G37 15 A Automatic gearbox.

G38 20 A Heated seats.

G39 30 A Passenger seat memory unit.

G40 30 A Driver's seat memory unit.

1010
115

Fuse N° Rating
Functions

F1 - Not used.

F2 30 A Locking and deadlocking.

F3 5 A Air bags and pre-tensioners control unit.

F4 10 A Automatic gearbox switch, diagnostic socket, electrochromatic mirror .

F5 30 A Driver and passenger electric windows.

F6 30 A Sunroof.

F7 5 A Glove box light, map reading lights, courtesy lights, court esy mirrors.

F8 20 A Multifunction display, audio equipment, top-of-column, trai
ler fuse box (accessory), alarm,
alarm siren.

F9 30 A Front lighter, 12 V rear socket, glove box light, map reading
lights, courtesy lights, courtesy
mirrors.

F10 15 A Tyre under-infl ation detection, CD changer.

F11 15 A Diagnostic socket, ignition switch.

F12 15 A Trailer fuse box (accessory), parking assistance control unit supply,
passenger seat
memory unit, rain and brightness sensor.

F13 5 A Windscreen wipers relay control, engine fuse box.

F14 15 A Driver's seat memory unit, instrument panel, air bags and pre-tensi
oners control unit, air
conditioning control panel, steering wheel adjustment switch , hands-free kit.

F15 30 A Locking and deadlocking.

F16 - PARC shunt.

1010
Engine compartment fuses
To access the fuses located in the
engine compartment (next to the bat-
tery), remove the battery cover and
unclip the fuse box cover.
Close the fuse box cover carefully and
refi t the battery cover when you have
fi nished.
Fuse N° Rating Functions

1 20 A Engine control unit, fan assembly relay supply.

2 15 A Horn.

3 10 A Wash-wipe pump.

4 20 A Headlamp wash pump.

5 15 A Fuel pump, engine management actuators
(air fl ow sensor, solenoid valves, ...).

6 10 A ESP control unit.

7 10 A Automatic headlamp adjustment.

8 20 A Starter coil.

1010
117
The electrical system of your
vehicle is designed to operate
with standard or optional equip-
ment.
Before installing other electrical equip-
ment or accessories on your vehicle,
contact a PEUGEOT dealer. PEUGEOT will not accept responsi-
bility for the cost incurred in repairing
your vehicle or for rectifying the mal-
functions resulting from the installation
of accessories not supplied and not
recommended by PEUGEOT and not
installed in accordance with its instruc-
tions, in particular where the equip-
ment in question consumes more than
10 milliamperes. The maxi-fuses provide additional
protection for the electrical systems.
All work must be carried out by a
PEUGEOT dealer.
Fuse N° Rating
Functions
9 10 A Directional headlamps control unit, additional heat
ing switching and protection control unit, clutch
switch.
10 30 A A Engine management actuators (ignition coil, injec
tors, thermostats, solenoid valves, oxygen
sensors), diesel additive pump, fuel pump, engine c ontrol unit, Blow-by heater.
11 40 A Air conditioning blower.
.
12 30 A Windscreen wipers..
13 40 ABuilt-in systems interface supply (ignition positiv e).
14 30 A Not used.
.

1010
118
CHANGING A WINDSCREEN WIPER BLADE
ECONOMY MODE FUNCTION
After the engine has stopped, certain
electrical functions can be used for a
maximum duration of approximately
one hour, to prevent discharging of the
battery.
LOAD REDUCTION FUNCTION
When driving, certain functions (air
conditioning, heated rear screen,
heating system for passenger com-
partment of diesel vehicles, etc.) may
be switched off temporarily, depending
on the level of battery charge.
Reactivation of these functions is au-
tomatic, once the battery charge is
suffi cient.
Note: at the risk of discharg-
ing the battery, the functions
that have been switched off
may be reactivated manually.

Note: if the telephone is being
used when economy mode
starts, it will still be possible to
fi nish the call.
A fl at battery prevents the en-
gine from starting.
Replacing a blade

 Lift the arm, then unclip the blade
and remove it.

 Fit the new blade and fold down
the arm.
To reposition the blades, switch on the
ignition and operate the windscreen
wiper stalk. Once the hour is over, a switching to
economy mode message appears on
the multi-function display and the ac-
tive functions are put on standby.
These functions are reactivated au-
tomatically next time the vehicle is
driven.
In order to resume the use of these
functions immediately, the engine
must be started and left to run for a
few minutes.
The time available to you will then be
approximately double the duration
for which the engine is left running.
However, this period will always be
between fi ve and thirty minutes.
This time may be signifi cantly
reduced if the battery charge
is low.
Placing the wiper blades in the
maintenance position

 Less than one minute after switching
off the ignition, press the windscreen
wiper stalk down once to position the
blades at the top of the windscreen
(maintenance position).

1010
119
Disconnecting/Reconnecting the
cables
- Raise the locking plate A .
- Position the open clip of the cable on the positive (+) terminal of the
battery.
- Press until the position checking system B tilts.
- Lock the clip by lowering the locking plate while pressing on the clip. To start the vehicle from another
battery:
- Connect the red cable to the positive
(+) terminals of the two batteries,
- Connect one end of the green or black cable to the negative (-) ter-
minal of the slave battery,
- Connect the other end of the green or black cable to an earth point on
the broken down vehicle as far as
possible from the battery,
- Operate the starter, let the engine run.
- Wait for the engine to return to idle, then disconnect the cables.
BATTERY (LOCATED IN THE ENGINE COMPARTMENT)
To charge the battery using a
battery charger:
- Disconnect the battery,
- Follow the instructions for use given by the battery charger manufacturer,
- Reconnect starting with the nega- tive (-) terminal,
- Check that the terminals and connectors are clean. If they are
covered with sulphate (white or
greenish deposit), disconnect them
and clean them.
It is advisable to disconnect
the battery if the vehicle is not
to be used for a period of more
than one month.
Do not force the plate as lock-
ing is not possible if the clip is
not positioned correctly.
Start the procedure again.