engine PONTIAC G5 2010 Owners Manual

FusesUsage
18 Empty
19 Electric Power Steering, Steering
Wheel Control
20 Sunroof
21 Spare
22 Empty
23 Audio System
24 XM Radio™, OnStar™
25 Engine Control Module,
Transmission Control Module
26 Door Locks
27 Interior Lights
28 Steering Wheel Control Illumination
29 Power WindowsRelays Usage
30 Climate Control System
31 Empty
32 Retained Accessory Power (RAP)
Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver side of the vehicle. Lift off the cover to check the
fuses. See Engine Compartment Overview on
page 6-12 for more information on location.
Notice: Spilling liquid on any electrical components
on the vehicle may damage it. Always keep the
covers on any electrical component.
6-105

FusesUsage
SPARES Spares
ABS Antilock Brake System
Blank Blank
Blank Blank
REAR DEFOG Rear Defogger
COOL FAN2 Engine Cooling Fan High Speed
CRNK Starter
COOL FAN 1 Engine Cooling Fan Low Speed
BCM3 Body Control Module 3
BCM2 Body Control Module 2
FOG LAMP Fog Lamps
HORN Horn
RT HI BEAM Passenger Side High Beam Lamp
LT HI BEAM Driver Side High Beam Lamp
RT LO BEAM Passenger Side Low Beam Lamp
LT LO BEAM Driver Side Low Beam Lamp
DRL Daytime Running Lamps
6-106

FusesUsage
FUEL PUMP Fuel Pump
EXH Exhaust Emissions
ENG VLV SOL Engine Valve Solenoid
INJ Injectors
AIR SOL AIR Solenoid
Blank Blank
PCM/ECM Powertrain Control Module/Engine
Control Module
EPS Electric Power Steering
AIR PUMP AIR Pump
PRK LAMP Parking Lamps
WPR Windshield Wiper
IP IGN Ignition
A/C CLTCH Air Conditioning Clutch
CHMSL Center High Mount Stop LampFuses Usage
ABS2 Antilock Brake System 2
Blank Blank
ECM/TRANS Engine Control Module,
Transmission
BCK UP Back-Up Lamps
TRUNK/ HTD
SEATS Trunk, Heated Seats
Blank Blank
Blank Blank
SDM Sensing Diagnostic Module (Airbags)
ABS3 Antilock Brake System 3
OUTLET Auxiliary Power Outlet
MIR Mirrors
DLC Data Link Connector
CNSTR VENT Canister Vent
6-107

RelaysUsage
REAR DEFOG Rear Defogger
AIR SOL
(TURBO:
COOL FAN 2) AIR Solenoid (L61)/Engine Cooling
Fan 2 (LNF)
WPR HI/LO Windshield Wiper High/Low Speed
CRNK Starter
COOL FAN 2
(TURBO:
COOL FANS) Engine Cooling Fan (L61, LE5)/
Engine Cooling Fans (LNF)
FUEL PUMP Fuel Pump
WPR ON/OFF Windshield Wiper On/OffRelays Usage
COOL FAN 1 Engine Cooling Fan 1
PWR/TRN Powertrain
AIR PUMP AIR Pump
A/C CLTCH Air Conditioning Clutch
CHMSL Center High Mount Stop Lamp
RUN/CRNK Run, Crank
Misc. Usage
PLR Fuse Puller
6-108

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toRecommended
Fluids and Lubricants on page 7-10 for more information.
Application Capacities
English Metric
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more information.
Cooling System 2.2L L4 Engine 7.4 qt7.0 L
Engine Oil with Filter 2.2L L4 Engine 5.0 qt4.7 L
Fuel Tank 2.2L L4 Engine (with NU6 emissions) 13.5 gal51.1 L
2.2L L4 Engine (without NU6 emissions) 13.0 gal49.2 L
6-109

ApplicationCapacities
English Metric
Transmission Fluid (Drain and Refill) Transmission, Automatic 7.0 qt6.6 L
Transmission, Manual 1.7 qt1.6 L
Wheel Nut Torque 100 lb ft140Y
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
2.2L L4 Engine 5Automatic
Manual 0.040 in (1.01 mm)
6-110

Maintenance Schedule..................................... .7-2
Introduction .................................................. .7-2
Scheduled Maintenance .................................. .7-3
Owner Checks and Services ............................7-8Recommended Fluids and Lubricants
...............7-10
Maintenance Replacement Parts .....................7-12
Engine Drive Belt Routing ..............................7-13
Maintenance Record .................................... .7-14
Section 7 Maintenance Schedule
7-1

Rotation of New Tires
To maintain ride, handling, and performance of the
vehicle, it is important that the first rotation service for
new tires be performed when they have 8 000 to
13 000 km (5,000 to 8,000 miles). SeeTire Inspection
and Rotation on page 6-62 .
Scheduled Maintenance
When the Change Oil Soon Message
Displays
Change engine oil and filter. See Engine Oil on
page 6-13. An Emission Control Service.
When the Change Oil Soon message displays, service
is required for the vehicle as soon as possible, within
the next 1 000 km/600 miles. If driving under the
best conditions, the engine oil life system might not
indicate the need for vehicle service for more than a
year. The engine oil and filter must be changed at least
once a year and the oil life system must be reset.
Your dealer/retailer has trained service technicians who
will perform this work and reset the system. If the
engine oil life system is reset accidentally, service the
vehicle within 5 000 km/3,000 miles since the last
service. Reset the oil life system whenever the oil is
changed. See Engine Oil Life System on page 6-16 .When the Change Oil Soon message displays, certain
services, checks, and inspections are required. The
services described for Maintenance
Ishould be
performed at every engine oil change. The services
described for Maintenance IIshould be performed when:
•Maintenance Iwas performed the last time the
engine oil was changed.
•It has been 10 months or more since the Change
Oil Soon message has displayed or since the last
service.
Maintenance I
•Change engine oil and filter. See Engine Oil on
page 6-13. An Emission Control Service.
•Engine coolant level check. See Engine Coolant on
page 6-24.
•Windshield washer fluid level check. See Windshield
Washer Fluid on page 6-28 .
•Tire inflation check. SeeInation - Tire Pressure on
page 6-55.
•Tire wear inspection. See Tire Inspection and
Rotation on page 6-62 .
•Rotate tires. SeeTire Inspection and Rotation on
page 6-62.
7-3

•Fluids visual leak check (or every 12 months,
whichever occurs first). A leak in any system must
be repaired and the fluid level checked.
•Engine air cleaner filter inspection (vehicles driven
in dusty conditions only). SeeEngine Air Cleaner/
Filter on page 6-18.
•Brake system inspection (or every 12 months,
whichever occurs first).
Maintenance II
•Perform all services described in Maintenance I.
•Steering and suspension inspection. Visual
inspection for damaged, loose, or missing parts or
signs of wear.
•Engine cooling system inspection. Visual inspection
of hoses, pipes, fittings, and clamps and
replacement, if needed.
•Windshield wiper blade inspection for wear, cracking,
or contamination and windshield and wiper blade
cleaning, if contaminated. SeeWindshield and Wiper
Blades on page 6-98. Worn or damaged wiper blade
replacement. See Windshield Wiper Blade
Replacement on page 6-47 .
•Body hinges and latches, key lock cylinders, and
trunk lid hinges and latches lubrication. See
Recommended Fluids and Lubricants on page 7-10 .
More frequent lubrication may be required when
vehicle is exposed to a corrosive environment.
Applying silicone grease on weatherstrips with a
clean cloth makes them last longer, seal better, and
not stick or squeak.
•Restraint system component check. See Checking
the Restraint Systems on page 2-71 .
•Automatic transmission fluid level check and adding
fluid, if needed. SeeAutomatic Transmission Fluid
on page 6-19.
•Engine air cleaner filter inspection. See Engine Air
Cleaner/Filter on page 6-18 .
•Passenger compartment air filter replacement (or
every 12 months, whichever occurs first). More
frequent replacement may be required if vehicle is
driven regularly under dusty conditions.
7-4

Additional Required Services
At Each Fuel Stop•
Engine oil level check. See Engine Oil on page 6-13.
•Engine coolant level check. See Engine Coolant on
page 6-24.
•Windshield washer fluid level check. See Windshield
Washer Fluid on page 6-28 .
Once a Month
•
Tire inflation check. See Ination - Tire Pressure on
page 6-55.
•Tire wear inspection. See Tire Inspection and
Rotation on page 6-62 .
Once a Year
•
Starter switch check. See Owner Checks and
Services on page 7-8 .
•Parking brake and automatic transmission P (Park)
mechanism check. See Owner Checks and
Services on page 7-8 .
•Automatic transmission shiftlock control system
check. SeeOwner Checks and Services on
page 7-8.
•Ignition transmission lock check. See Owner
Checks and Services on page 7-8 .
•Engine cooling system and pressure cap pressure
check. Radiator and air conditioning condenser
outside cleaning. SeeCooling System on
page 6-20.
•Exhaust system and nearby heat shields inspection
for loose or damaged components.
•Throttle system inspection for interference, binding
or for damaged or missing parts. Replace parts as
needed. Replace any components that have
high effort or excessive wear. Do not lubricate
accelerator or cruise control cables.
•If the vehicle has a Tire Sealant and Compressor
Kit, check the sealant expiration date printed on
the instruction label of the kit. See Tire Sealant and
Compressor Kit on page 6-72 .
First Engine Oil Change After Every
40 000 km/25,000 Miles
•
Fuel system inspection for damage or leaks.
7-5