engine PONTIAC G6 2005 Owners Manual

Electrical System
Add-On Electrical Equipment
Notice:Don’t add anything electrical to your vehicle
unless you check with your dealer rst. Some
electrical equipment can damage your vehicle and
the damage wouldn’t be covered by your warranty.
Some add-on electrical equipment can keep other
components from working as they should.
Your vehicle has an airbag system. Before attempting to
add anything electrical to your vehicle, seeServicing
Your Airbag-Equipped Vehicle on page 1-57.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools. If
the overload is caused by some electrical problem,
have it xed.
Power Windows and Other
Power Options
A circuit breaker in the fuse panel protects the power
windows. When the current load is too heavy, the circuit
breaker opens and closes, protecting the circuit until
the problem is xed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible links. This greatly reduces the chance of
damage caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure to
replace a bad fuse with a new one of the identical
size and rating.
There are three fuse blocks in your vehicle: one in the
center of the instrument panel, one in the engine
compartment and one in the trunk.
There is a fuse puller located on the instrument panel
fuse block. It can be used to easily remove fuses
from the fuse block.
5-75

Engine Compartment Fuse Block
Your vehicle may not be equipped with all the fuses and
features listed.
The engine compartment fuse block is located on the
driver’s side of the engine compartment, near the
battery.
Fuses Usage
1 Air Conditioner Clutch
2 Electronic Throttle Control
3 Ignition 1
4 Transaxle
5 Injector
6 Emission
Fuses Usage
7 Left Headlamp Low Beam
8 Horn
9 Right Headlamp Low Beam
10 Front Fog Lamps
11 Left Headlamp High Beam
12 Right Headlamp High Beam
13 Powertrain Control Module
14 Windshield Wiper
15 Anti-lock Brake System
16 Powertrain Control Module Ignition 1
17 Cooling Fan 1
18 Cooling Fan 2
19 Run Relay
20 Body Control Module 1
21 Body Control Module Run/Crank
22 Electrical Center 1
23 Electrical Center 2
24 Anti-lock Brake System
25 Body Control Module 2
26 Starter
42 Daytime Running Lamps
44 Stop Lamp
5-78

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.1 lbs 0.6 kg
Automatic Transaxle Complete Overhaul 9.5 quarts 9.0 L
Cooling System 9.6 quarts 9.4 L
Engine Oil with Filter 4.5 quarts 4.3 L
Fuel Tank 16.3 gallons 61.7 L
Wheel Nut Torque 100 ft lb 140Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
3.5L V6 8 Automatic 0.060 inches (1.52 mm)
5-82

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
6-2

Owner Checks and Services on page 6-8tells you
what should be checked, when to check it and what
you can easily do to help keep your vehicle in
good condition.
The proper replacement parts, uids and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-12andNormal Maintenance Replacement
Parts on page 6-13. When your vehicle is serviced,
make sure these are used. All parts should be replaced
and all necessary repairs done before you or anyone
else drives the vehicle. We recommend the use of
genuine GM parts.
Scheduled Maintenance
When the Change Oil Soon message in the Driver
Information Center (DIC) comes on, it means that
service is required for your vehicle. Have your vehicle
serviced as soon as possible within the next 600
miles (1 000 km). It is possible that, if you are driving
under the best conditions, the engine oil life system may
not indicate that vehicle service is necessary for over
a year. However, your engine oil and lter must be
changed at least once a year and at this time the system
must be reset. Your GM Goodwrench
®dealer has
GM-trained service technicians who will perform this
work using genuine GM parts and reset the system.If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil Life System on page 5-16for information on
the Engine Oil Life System and resetting the system.
When the Change Oil Soon message appears, certain
services, checks and inspections are required. Required
services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally, it is
recommended that your rst service be MaintenanceI,
your second service be MaintenanceIIand that you
alternate MaintenanceIand MaintenanceIIthereafter.
However, in some cases, MaintenanceIImay be
required more often.
MaintenanceI— Use MaintenanceIif the message
comes on within 10 months since the vehicle was
purchased or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message comes on
10 months or more since the last service or if the
message has not come on at all for one year.
6-4

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-13. Reset oil
life system. SeeEngine Oil Life System on page 5-16.An Emission
Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine
Air Cleaner/Filter on page 5-17.An Emission Control Service. See footnotes †
and (k).•
Rotate tires and check ination pressures and wear. SeeTires on page 5-42.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid
as needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Inspect throttle system.See footnote (g).•
6-5

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-17.
An Emission Control Service.•••
Change automatic transaxle uid
and lter (severe service only).See
footnote (h).•••
Replace spark plugs. Inspect spark
plug wires (V6 only).An Emission
Control Service.•
Engine cooling system service (or
every ve years, whichever occurs rst).
An Emission Control Service. See
footnote (i).•
Inspect engine accessory drive belt.An
Emission Control Service.•
6-6

(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require changing.
(i)Drain, ush and rell cooling system. This service can
be complex; you should have your dealer perform this
service. See Engine Coolant on page 5-19 for what
to use. Inspect hoses. Clean radiator, condenser,
pressure cap and ller neck. Pressure test the cooling
system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench
®dealer can assist
you with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
6-8

Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. SeeEngine
Coolant on page 5-19for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are
inated to the correct pressures. Do not forget to check
your spare tire. SeeTires on page 5-42for further
details. Check to make sure the spare tire is stored
securely. Push, pull and then try to turn the spare tire. If
it moves, tighten it. SeeChanging a Flat Tire on
page 5-56.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-28if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench
®dealer for service.
6-9

Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-28if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.3. With the engine off, turn the ignition to ON, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), contact your GM Goodwrench
®dealer
for service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to OFF in each shift lever position.
The ignition should turn to OFF only when the shift
lever is in PARK (P).
The key should come out only in OFF.
Contact your GM Goodwrench
®dealer if service is
required.
6-10