light Ram 3500 2011 Diesel Supplement

2. After the “Wait To Start Light” goes off, turn the
ignition switch to the START position. Do not press the
accelerator during starting.
CAUTION!
Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn the
ignition switch to the OFF position and wait at least
two minutes for the starter to cool before repeating
start procedure.
3. After engine start-up, check to see that there is oil
pressure.
4. Allow the engine to idle about three minutes until the
manifold heaters have completed the post-heat cycle.
5. Release the parking brake and drive. NOTE:
•Engine idle speed will automatically increase to 1,000
RPM at low coolant temperatures to improve engine
warm-up.
•If the engine stalls, or if the ignition switch is left ON
for more than two minutes after the “Wait To Start
Light” goes out, reset the grid heaters by turning the
ignition switch to the OFF position for at least five
seconds and then back ON. Repeat steps 1 through 5 of
“Starting Procedure – Engine Manifold Air Tempera-
ture Below 66°F (19°C).”
Starting Procedure – Engine Manifold Air
Temperature Below 0°F (-18°C)
In extremely cold weather below 0°F (-18°C) it may be
beneficial to cycle the manifold heaters twice before
attempting to start the engine. This can be accomplished
by turning the ignition OFF for at least five seconds and
then back ON after the “Wait To Start Light” has turned
4
STARTING AND OPERATING 47

off, but before the engine is started. However, excessive
cycling of the manifold heaters will result in damage to
the heater elements or reduced battery voltage.
NOTE: If multiple pre-heat cycles are used before
starting, additional engine run time may be required to
maintain battery state of charge at a satisfactory level.
1. If the engine stalls after the initial start, the ignition
must be turned to the OFF position for at least five
seconds and then to the ON position to recycle the
manifold heaters.
NOTE:Excessive white smoke and poor engine perfor-
mance will result if manifold heaters are not recycled.
2. Heat generated by the manifold heaters dissipates
rapidly in a cold engine. If more than two minutes pass
between the time the “Wait To Start Light” turns off and the engine is started, recycle the manifold heaters by
turning the ignition switch to the OFF position for at least
five seconds and then back ON.
3. If the vehicle is driven and vehicle speed exceeds
19 mph (31 km/h) before the manifold heater post-heat
(after start) cycle is complete, the manifold heaters will
shut off.
4. If the engine is started before the “Wait To Start Light”
turns off, the preheat cycle will turn off.
5. If the engine is cranked for more than 10 seconds, the
post-heat cycle will turn off.
NOTE:
•Engine idle speed will automatically increase to 1, 000
RPM at low coolant temperatures to improve engine
warm-up.
48 STARTING AND OPERATING

•When a diesel engine is allowed to run out of fuel or
the fuel gels at low temperatures, air is pulled into the
fuel system. If your engine has run out of fuel, refer to
“Maintenance Procedures/Priming If The Engine Has
Run Out Of Fuel” in “Maintaining Your Vehicle” for
further information.
Starting Fluids
WARNING!
Starting fluids or flammable liquids are never to be
used in the Cumminsdiesel engine (see Warning
label). Never pour diesel fuel, flammable liquid,
starting fluids (ether) into the air cleaner canister, air
intake piping, or turbocharger inlet in an attempt to
start the vehicle. This could result in a flash fire and
explosion causing serious personal injury and engine
damage. The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
NORMAL OPERATION – DIESEL ENGINE
Observe the following when the engine is operating.
•All message center lights are off.
•Malfunction Indicator Light (MIL) is off.
•Engine oil pressure is above 10 psi (69 kPa) at idle.
•Voltmeter operation:
4
STARTING AND OPERATING 49

•transmission has reached normal operating
temperature.
NOTE: If the vehicle is started in extremely cold tem-
peratures, the transmission may not shift into Overdrive
and will automatically select the most desirable gear for
operation at this temperature. Normal operation will
resume when the transmission fluid temperature has
risen to a suitable level. Refer to the “Note” under
“Torque Converter Clutch” later in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough the “Transmission
Temperature Warning Light” may illuminate and the
transmission may downshift out of Overdrive until the
transmission cools down. After cool down, the transmis-
sion will resume normal operation. The transmission will downshift from Overdrive to
DRIVE if the accelerator pedal is fully pressed at vehicle
speeds above approximately 35 mph (56 km/h).
When To Use TOW/HAUL
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW/HAUL” switch once to select
“TOW/HAUL.” In “TOW/HAUL” mode, fourth to fifth
gear upshifts are delayed. Shifts into fifth and sixth gear
are still allowed under steady cruise conditions. Closed
throttle downshifts (for improved engine braking) may
occur during steady braking maneuvers. Pressing the
switch a second time restores normal operation. Normal
operation is always the default at engine start-up.
66 STARTING AND OPERATING

The “TOW/HAUL Indicator Light” will illuminate in the
instrument cluster to indicate when the switch has been
activated. If the “TOW/HAUL” modes are desired, the
button must be pressed each time the engine is started.
Torque Converter Clutch
A feature designed to improve fuel economy has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
the upper gears. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:
•The torque converter clutch will not engage, and the
transmission will not shift to sixth gear, until the
transmission fluid and engine coolant are warm [usu-
ally after 1-3 miles (1.6 - 4.8 km) of driving]. Because
sixth gear is disabled, and engine speed is higher
when the torque converter clutch is not engaged, it
may seem as if the transmission is not shifting prop-
erly when cold. This is normal. Using the Electronic
Range Select (ERS) feature, when the transmission is
TOW/HAUL Switch
4
STARTING AND OPERATING 67

•transmission has reached normal operating
temperature.
NOTE: If the vehicle is started in extremely cold tem-
peratures, the transmission shift schedule initially re-
stricts transmission operation in forward gear ranges to
third gear until the transmission fluid temperature rises
to a suitable level. During this condition, the ability of the
vehicle to accelerate under heavily loaded conditions
may be reduced. Refer to the “Note” under “Torque
Converter Clutch” in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough, the “Transmission
Temperature Warning Light” may illuminate. After cool
down, the transmission will resume normal operation. The transmission will downshift from Overdrive to Drive
if the accelerator pedal is fully pressed at vehicle speeds
above approximately 35 to 40 mph (57 to 65 km/h).
When To Use “TOW/HAUL” Mode
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW/HAUL” switch once to select the
“TOW/HAUL” mode. This will improve performance
and reduce the potential for transmission overheating or
failure due to excessive shifting. When operating in
“TOW/HAUL” mode, sixth gear is disabled and 2-3 and
3-4 and 4–5 shift patterns are modified. Shifts into
Overdrive (fifth gear) are allowed during steady cruise
(for improved fuel economy). When “TOW/HAUL”
mode is selected, the transmission may automatically
downshift into a lower gear to improve engine braking
performance when the throttle pedal is not pressed.
72 STARTING AND OPERATING

The “TOW/HAUL Indicator Light” will illuminate in the
instrument cluster to indicate when the switch has been
activated. If the “TOW/HAUL” mode is desired, the
switch must be pressed each time the engine is started.
WARNING!
Do not use the “TOW/HAUL” feature when driving
in icy or slippery conditions. The increased engine
braking can cause the rear wheels to slide, and the
vehicle to swing around with the possible loss of
vehicle control, which may cause an accident possi-
bly resulting in personal injury or death.
Torque Converter Clutch
A feature designed to improve fuel economy has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
high gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to first or
second gear, the clutch automatically disengages.
TOW/HAUL Switch
4
STARTING AND OPERATING 73

Shifting
Truck models with manual transmission are equipped
with a clutch interlocking ignition system. The clutch
pedal must be fully pressed to start the vehicle.Fully press the clutch pedal before shifting gears. As you
release the clutch pedal, lightly press the accelerator
pedal.
This transmission has a “creeper” first gear (L=Low)
which should be used to start from a standing position
when carrying a payload or towing a trailer. Damage to
the clutch can result from starting in second or third gear
with a loaded vehicle. An unloaded vehicle may be
launched in second gear. Use each gear in numerical
order – do not skip a gear.
You should use first gear when starting from a standing
position if under heavy load or when pulling a trailer.Recommended Vehicle Shift Speeds
To utilize your manual transmission efficiently for both
fuel economy and performance, it should be upshifted as
listed in recommended shift speed chart. Shift at the
Shift Pattern
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STARTING AND OPERATING 75

JUMP STARTING
WARNING!
•To prevent personal injury or damage to clothing,
do not allow battery fluid to contact eyes, skin or
fabrics. Do not lean over a battery when connect-
ing jumper cables or allow cable clamps to touch
each other. Keep open flames or sparks away from
battery vent holes. Always wear eye protection
when working with batteries.
•Do not use a booster battery or any other booster
source that has a greater than 12 Volt system, i.e.,
do not use a 24 Volt power source.NOTE:
Replacement batteries should both be of equal
size to prevent damage to the vehicle’s charging system.
Your vehicle is equipped with two 12 Volt batteries. If it
becomes necessary to use a booster battery with jumper
cables to start a vehicle’s engine because its batteries are
discharged, the following procedure should be used:
Set the parking brake and place an automatic transmis-
sion in PARK (or NEUTRAL for a manual transmission).
Turn off lights, heater and other electrical loads. Observe
charge indicator (if equipped) in both batteries. If the
indicator (if equipped) is light or yellow on either battery,
replace that battery.
90 WHAT TO DO IN EMERGENCIES

to this sensor could result in major engine and/or
exhaust aftertreatment damage. This includes the use of
non-approved air filters. Use only MOPARapproved air
filters or equivalent.
A visual inspection of the air cleaner filter element is
never recommended under normal circumstances. A
badly restricted element may appear clean while a soiled
element may be quite effective in filtering particles
without restricting air flow. Rely on the Engine Control
Module to determine when a filter change is necessary.
CAUTION!
Many aftermarket performance air filter elements do
not adequately filter the air entering the engine. Use
of such filters can severely damage your engine.
Draining Fuel/Water Separator Filter
The fuel filter and water separator assembly is located on
the driver’s side of the engine. The best access to the
water drain valve is from under the hood.
CAUTION!
•Do not drain the fuel/water separator filter when
the engine is running.
•Diesel fuel will damage blacktop paving surfaces.
Drain the filter into an appropriate container.
If water is detected in the water separator while the
engine is running, or while the ignition switch is in the
ON position, the “Water In Fuel Indicator Light” will
illuminate and an audible chime will be heard five times.
At this point you should stop the engine and drain the
water from the separator.
104 MAINTAINING YOUR VEHICLE