fuel filter Ram 4500 Chassis Cab 2018 Owner's Manual
Page 191 of 298
6. Remove the used filter cartridge from thehousing and dispose of according to your
local regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean
engine oil.
9. Remove new filter cartridge from plastic bag and install into housing.
NOTE:
Do not remove cartridge from bag until
you reach this step in order to keep car-
tridge clean.
10. Push down on the cartridge to ensure it is properly seated. Do not pre-fill the filter
housing with fuel.
11. Install lid onto housing and tighten to 22.5 ft lbs (30.5 N.m). Do not over-
tighten the lid.
12. Prime the engine using the procedure in “Priming If The Engine Has Run Out Of
Fuel.” Then start the engine and confirm
there are no leaks.Underbody Mounted Fuel Filter
Replacement
NOTE:
• Using a fuel filter that does not meet themanufacturer's filtration and water separat-
ing requirements can severely impact fuel
system life and reliability.
• The underbody mounted filter housing will cause the engine not to run if:
1. No filter is installed.
CAUTION!
• Diesel fuel will damage blacktop paving surfaces. Drain the filter into an appro-
priate container.
• Do not prefill the fuel filter when install-
ing a new fuel filter. There is a possibility
debris could be introduced into the fuel
filter during this action. It is best to
install the filter dry and allow the in-tank
lift pump to prime the fuel system.
1. Ensure engine is turned off. 2. Place drain pan under the fuel filter drain
hose.
3. Open the water drain valve 1 full turn counterclockwise and completely drain
fuel and water into the approved
container.
4. Close the water drain valve.
5. Remove lid using a socket or strap wrench. Rotate counterclockwise for re-
moval. Remove used o-ring and discard it.
6. Remove the used filter cartridge from the housing and dispose of according to your
local regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean
engine oil.
NOTE:
WIF sensor is re-usable. Service kit comes
with new o-ring for filter canister and WIF
sensor.
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Page 192 of 298
Priming If The Engine Has Run
Out Of Fuel
WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure
fuel spray can cause serious injury or
death.
1. Add a substantial amount of fuel to the tank, approximately 2 to 5 gal (8L to
19L).
2. Turn ignition switch to the start position to engage starter for one second, return ig-
nition switch to run position. This will
activate in tank fuel pump for approxi-
mately 15 seconds. Repeat this process
twice.
3. Start the engine using the “Normal Start- ing” procedure. Refer to “Starting Proce-
dures” in “Starting and Operating” for
further information.
CAUTION!
Do not engage the starter motor for more
than 15 seconds at a time. Allow two
minutes between the cranking intervals.
NOTE:
The engine may run rough until the air is
forced from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable un-
der certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system. NOTE:
• A maximum blend of 5% biodiesel, meet-
ing ASTM specification D-975 may be used
with your Cummins diesel engine. (Chassis
Cab models not configured with B20 capa-
bility.)
• A maximum blend of 20% biodiesel, meet- ing ASTM specification D-7467 may be
used with your Cummins diesel engine.
(Pickup models and Chassis Cab models
configured with B20 capability.)
• Use of biodiesel mixture in excess of 20% can negatively impact the fuel filter's abil-
ity to separate water from the fuel, resulting
in high pressure fuel system corrosion or
damage.
• Ethanol blends are not recommended or approved for use with your Cummins diesel
engine.
• In addition, commercially available fuel ad- ditives are not necessary for the proper
operation of your Cummins diesel engine.
SERVICING AND MAINTENANCE
190
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FLUID CAPACITIES — GAS ENGINE
U.S.Metric
Fuel (Approximate)
Standard Rear Tank 52 Gallons197 Liters
Optional Midship Tank 22 Gallons83 Liters
Engine Oil With Filter
6.4L Engine (We recommend you use SAE 0W-40, Synthetic API Certified) 7 Quarts6.6 Liters
Cooling System
6.4L Engine (We recommend you use Mopar Antifreeze/Coolant 10 Year/150,000 Mile Formula). 16.6 Quarts 15.7 Liters
FLUID CAPACITIES — 6.7L CUMMINS DIESEL ENGINE
U.S.Metric
Fuel (Approximate)
2500/3500 Standard Cab Longbed Models 28 Gallons106 Liters
2500/3500 Crew/Mega Cab Shortbed Models 31 Gallons129 Liters
2500/3500 Crew Cab Longbed Models 32 Gallons132 Liters
Standard Rear Tank – Chassis Cab Only 52 Gallons197 Liters
Optional Midship Tank – Chassis Cab Only 22 Gallons83 Liters
Diesel Exhaust Fluid Tank (Approximate) – 2500/3500 Models 5.5 Gallons21 Liters
Diesel Exhaust Fluid Tank (Approximate) – Chassis Cab 9 Gallons34 Liters
Engine Oil With Filter
6.7L Turbo Diesel Engine 12 Quarts11.4 Liters
213
Page 216 of 298
U.S.Metric
Cooling System
6.7L Turbo Diesel Engine (Mopar Engine Coolant/Antifreeze 10 Year/
150,000 Mile Formula) 5.7 Gallons
21.4 Liters
FLUIDS AND LUBRICANTS — GAS ENGINE
Engine
Component Fluid, Lubricant, or Genuine Part
Engine Coolant We recommend you use Mopar Antifreeze/Coolant 10–Year/
150,000 Mile Formula OAT (Organic Additive Technology).
Engine Oil – 6.4L Engine For best performance and maximum protection under all types of oper-
ating conditions, the manufacturer only recommends full synthetic en-
gine oils that meet the American Petroleum Institute (API) categories of
SN. The manufacturer recommends the use of Pennzoil Ultra 0W-40 or
equivalent Mopar engine oil meeting the requirements of FCA Material
Standard MS-12633 for use in all operating temperatures.
Engine Oil Filter – 6.4L Engine We recommend you use Mopar Engine Oil Filters.
Spark Plugs – 6.4L Engine We recommend you use Mopar Spark Plugs.
Fuel Selection – 6.4L Engine 89 Octane Recommended - 87 Octane Acceptable, 0-15% Ethanol.
TECHNICAL SPECIFICATIONS
214
Page 219 of 298
ComponentFluid, Lubricant, or Genuine Part
Engine Oil In ambient temperatures above 0°F (-18°C), we recommend you use 15W-40 engine oil such as Mopar, Shell Rotella
and Shell Rimula that meets FCA Material Standard MS-10902 and the API CJ-4 engine oil category is required.
Products meeting Cummins CES 20081 may also be used. The identification of these engine oils is typically located on
the back of the oil container.
In ambient temperatures below 0°F (-18°C), we recommend you use 5W-40
syntheticengine oil such as Mopar, Shell
Rotella and Shell Rimula that meets FCA Material Standard MS-10902 and the API CJ-4 engine oil category is required.
Engine Oil Filter We recommend you use Mopar Engine Oil Filters.
Fuel Filters We recommend you use Mopar Fuel Filter. Must meet 3 micron rating.
Using a fuel filter that does not meet the
manufacturers filtration and water separating requirements can severely impact fuel system life and reliability.
Crankcase Ventilation Filter We recommend you use Mopar CCV Filter.
Fuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this
vehicle with Ultra Low Sulfur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sulfur
Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the emissions control system.
For most year-round service, No. 2 diesel fuel meeting ASTM specification D-975 Grade S15 will provide good
performance.
If climatized or diesel Number 1 ULSD fuel is not available, and you are operating below (20°F/-6°C), in sustained arctic
conditions, Mopar Premium Diesel Fuel Treatment (or equivalent) is recommended to avoid gelling.
This vehicle is fully compatible with biodiesel blends up to 5% biodiesel meeting ASTM specification D-975.
Pickup models,
and Chassis Cab models configured with optional B20 capability, are additionally compatible with 20% biodiesel
meeting ASTM specification D-7467.
Diesel Exhaust Fluid Mopar Diesel Exhaust Fluid (API Certified) (DEF) or equivalent that has been API Certified to the ISO 22241 standard.
Use of fluids not API Certified to ISO 22241 may result in system damage. You can receive assistance in locating DEF
in the United States by calling 866-RAM-INFO (866-726-4636). In Canada call 1–800–465–2001 (English) or
1–800–387–9983 (French).
217
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Accessories..................219
Mopar ...................219
Adding Fuel ..............138, 139
Additives, Fuel ................139
Adjustable Pedals ...............29
Air Bag Air Bag Operation .............90
Air Bag Warning Light ..........87
Enhanced Accident Response . .94, 171
Event Data Recorder (EDR) ......171
If A Deployment Occurs .........94
Knee Impact Bolsters ..........90
Maintaining Your Air Bag System . . .95
Transporting Pets ............115
Air Bag Light ............61, 87, 116
Air Bag Maintenance .............95
Air Cleaner, Engine (Engine Air Cleaner Filter) .......186
Air Conditioning Filter ............44
Air Conditioning, Operating Tips ......44
Air Conditioning System ...........43
Air Filter ...................186
Air Pressure, Tires ..............200
Alarm, Panic ..................15
Alarm (Security Alarm) .........17, 63 Alarm System (Security Alarm)
.......17
Antifreeze (Engine Coolant) Capacities ................213
Anti-Lock Warning Light ...........66
Audio Jack ..................257
Automatic Headlights ............33
Automatic High Beams ...........32
Automatic Temperature Control (ATC) . . .43
Automatic Transmission Fluid Type ............216, 218
Shifting .................129
Axle Fluid ...............216, 218
Back-Up ...................136
Back-Up Camera ..............136
Battery .....................62
Charging System Light .........62
Belts, Seat ..................116
Body Builders Guide ..............2
B-Pillar Location ..............196
Brake Fluid ................. .216
Brake
System
Warning Light ...............61
Brake/Transmission Interlock .......129
Bulb Replacement .............154 Bulbs, Light
..............118, 154
Camera ....................136
Camera, Rear ................136
Capacities, Antifreeze (Engine Coolant) .............213
Capacities, Fluid ..............213
Caps, Filler Oil (Engine) ...............184
Carbon Monoxide Warning .........115
Cargo Light ...................34
Changing A Flat Tire ............160
Chart, Tire Sizing ..............192
Checking Your Vehicle For Safety . . . .115
Checks, Safety ................115
Child Restraint ................96
Child Restraints Booster Seats ...............99
Child Restraints ..............96
Child Seat Installation .....107, 109
How To Stow An Unused
ALR Seat Belt ..............106
Infants And Child Restraints ......97
Locating The LATCH Anchorages . .104
INDEX
289
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Lower Anchors And Tethers
For Children...............101
Older Children And Child
Restraints .................98
Seating Positions ............100
Cleaning Wheels ..................206
Climate Control ................37
Manual ...................37
Clock .....................231
Clock Setting .................231
Compact Spare Tire .............204
Contract, Service ..............285
Cooling System Coolant Capacity ............213
Selection Of Coolant
(Antifreeze) ............214, 216
Cruise Light ..................68
Customer Assistance ............284
Customer Programmable Features . . . .256
Dealer Service ................186
Defroster, Windshield ............116
Delay (Intermittent) Wipers .........35
Diagnostic System, Onboard ........69
Diesel Fuel System, Re-Priming .....190
Disabled Vehicle Towing ..........169Disturb
....................270
Door Ajar ....................62
Door Ajar Light ................62
Draining Fuel/Water Separator Filter . . .187
Driver's Seat Back Tilt ............21
Dual Rear Wheels ..........210, 211
Electrical Power Outlets ...........49
Electronically Shifted Transfer Case . . .132
Electronic Range Select (ERS) ......131
Electronic Speed Control (Cruise Control) ..............133
Electronic Throttle Control Warning Light ...............62
Emergency, In Case Of Freeing Vehicle When Stuck .....168
Hazard Warning Flasher ........154
Jacking ..................160
Jump Starting ..............164
Engine .................184, 185
Air Cleaner ............... .186
Block
Heater ...............124
Break-In Recommendations .....127
Compartment ..............185
Compartment Identification ......184
Coolant (Antifreeze) .......214, 216
Exhaust Gas Caution ..........115 Identification
..............185
Idling ...................125
Jump Starting ..............164
Oil .................214, 216
Oil Filler Cap ..............184
Overheating ...............166
Enhanced Accident Response Feature ................94, 171
Exhaust Gas Caution ............115
Exhaust System ...............115
Exterior Lighting ...............31
Exterior Lights .............31, 118
Filters Air Conditioning .............44
Engine Fuel ...........187, 214
Engine Oil ............214, 216
Flashers Turn Signal ..........34, 68, 118
Flat Tire Stowage ..............163
Fluid, Brake .................216
Fluid Capacities ...............213
Fluid Leaks ..................118
Fluids And Lubricants ........214, 216
Fog Lights ...................67
Folding Rear Seat ...............21
Four-Way Hazard Flasher .........154
INDEX
290
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Four Wheel Drive..............131
Freeing A Stuck Vehicle ..........168
Fuel ......................139
Adding ...............138, 139
Additives .................139
Diesel ...............139, 216
Filter ................187, 214
Light ....................66
Materials Added ............139
Tank Capacity ..............213
Fuses .....................155
Garage Door Opener (HomeLink) ......45
Gauges Voltmeter ................125
Gear Select Lever Override ........167
General Information .............76
Guide, Body Builders .............2
Hands-Free Phone (Uconnect) ......264
Hazard Warning Flasher ..........154
Headlights Automatic .................33
High Beam ................32
High Beam/Low Beam
Select Switch ...............32
Switch ...................31 Head Restraints
................26
High Beam/Low Beam Select (Dimmer) Switch ..............32
Hoisting ....................191
HomeLink (Garage Door Opener) ......45
Hood Prop ...................44
Hood Release .................44
Hub Caps ...................163
Idle Up Feature ...............126
Instrument Cluster ..............68
Integrated Trailer Brake Controls .....144
Intermittent Wipers (Delay Wipers) ....35
Intervention Regeneration Strategy ....55
Introduction ...................1
Inverter Outlet (115V) ............51
iPod/USB/MP3 Control Bluetooth Streaming Audio ......264
Jack Operation ................160
Jump Starting ................164
Key
Fob
Panic Alarm ................15
Keyless Enter-N-Go ..........19, 122
Passive Entry ...............19
Passive Entry Programming .......19Keys
.......................13
Lane Change And Turn Signals .......34
Lane Change Assist ..............34
Latches ....................118
Hood ....................44
Leaks, Fluid .................118
Life Of Tires .................202
Light Bulbs ..................118
Lights .....................118
AirBag .............61, 87, 116
Automatic Headlights ..........33
Brake Warning ..............61
Bulb Replacement ...........154
Cargo ....................34
Cruise ...................68
Engine Temperature Warning .....63
Exterior ..................118
Fog .....................67
Hazard Warning Flasher ........154
Headlights .................31
High Beam ................32
High Beam/Low Beam Select .....32
Low Fuel ..................66
Malfunction Indicator (Check Engine) .63
Park ....................68
Seat Belt Reminder ...........61
291