fuel RAM CHASSIS CAB 2007 Repair Manual

Component Fluids, Lubricants and Genuine Parts
Engine Fuel Filter ( 6.7L Diesel
Engine ) Mopar  Fuel Filter, P/N 05183410AA or equivalent. Must meet 7 micron rat-
ing. Using a fuel filter that does not meet the manufacturers filtration and
water separating requirements can severely impact fuel system life and re-
liability.
Crankcase Ventilation Filter ( 6.7L
Diesel Engine ) Mopar  CCV Filter, P/N 68001433AA or equivalent.
Fuel Selection ( 5.7L Gas Engine ) 89 Octane, (R=M)/2 Method, Mid-Grade Preferred (87 Octane acceptable).
Fuel Selection ( 6.7L Diesel En-
gine ) Use good quality diesel fuel from a reputable supplier in your vehicle. Fed-
eral law requires that you must fuel this vehicle with Ultra Low Sulfur High-
way Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sul-
fur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the
emissions control system. For most year-round service, No. 2 diesel fuel
meeting ASTM specification D-975 Grade S15 will provide good perfor-
mance. If the vehicle is exposed to extreme cold (below 20°F or -7°C), or is
required to operate at colder-than-normal conditions for prolonged periods,
use climatized No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50% No.
1 diesel fuel. This will provide better protection from fuel gelling or wax-
plugging of the fuel filters. This vehicle is fully compatible with biodiesel
blends up to 5% biodiesel meeting ASTM specification D-975.470 MAINTAINING YOUR VEHICLE

EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed in bold
type in this section (Section 8) must be done at the times
or mileages specified to assure the continued proper
functioning of the emission control system. These, and all
other maintenance services included in this manual,
should be done to provide best vehicle performance and
reliability. More frequent maintenance may be needed for
vehicles in severe operating conditions such as dusty
areas and very short trip driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE: Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations. MAINTENANCE SCHEDULES — 6.7L TURBO
DIESEL
CAUTION!Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
• Check the engine oil level about 15 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
• Check the windshield washer solvent and add if
required. When refilling the washer fluid reservoir,474 MAINTENANCE SCHEDULES
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take some washer fluid and apply it to a cloth or towel
and wipe clean the wiper blades, this will help blade
performance.
Once a Month
• Check tire pressure and look for unusual wear or
damage.
• Inspect the batteries and clean and tighten the termi-
nals as required.
• Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
• Check Filter Minder™. Replace air cleaner filter
element if necessary.
• Check all lights and all other electrical items for correct
operation.
• Drain water from the fuel filter. At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect the brake hoses.
• Inspect the U-Joints ( if equipped) and front suspen-
sion components.
• Check the automatic transmission fluid level.
• Check the manual transmission fluid level.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends (4X4) models only.
• Lubricate Front Drive Shaft Fitting ( 4X4).
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts. MAINTENANCE SCHEDULES 475
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Maintenance Schedule
Miles 7,500 15,000 22,500 30,000 37,500
(Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000)
[Months] [6] [12] [18] [24] [30]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage. X X XXX
Lubricate outer tie rod ends. X X X X X
Check transfer case fluid level (4X4). X
Change front and rear axle fluid (4X4). X X
Change automatic transmission fluid. X
Replace fuel filter element. X X
Inspect brake linings. X
Inspect and adjust parking brake if necessary. X
Inspect fan hub. X476 MAINTENANCE SCHEDULES
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Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (97 000) (109 000) (121 000)
[Months] [36] [42] [48] [54] [60]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage. X X XXX
Lubricate outer tie rod ends. X X X X X
Drain and refill transfer case fluid (4X4). X
Change front and rear axle fluid (4X4). X X X
Change automatic transmission fluid. X
Change manual transmission fluid. X
Flush and replace engine coolant at 60 months, if
not replaced at 100,000 miles (160 000 km). X
Inspect drive belt, replace as necessary. X X
Replace fuel filter element. X X X478 MAINTENANCE SCHEDULES
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Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (97 000) (109 000) (121 000)
[Months] [36] [42] [48] [54] [60]
Inspect brake linings. X X
Inspect and adjust parking brake if necessary. X X
Inspect fan hub. X
Inspect damper. X
Inspect front wheel bearings. X
Replace fuel filter element. X
Replace Crankcase Ventilation Filter (CCV). XMAINTENANCE SCHEDULES 479
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Miles 82,500 90,000 97,500 100,000 105,000
(Kilometers) (133 000) (145 000) (157 000) (161 000) (169 000)
[Months] [66] [72] [78] [84]
Replace fuel filter element. X X
Inspect front wheel bearings. X
Inspect brake linings. X
Inspect and adjust parking brake if necessary. X MAINTENANCE SCHEDULES 481
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Miles 112,500 120,000 127,500 135,000 142,500 150,000
(Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000)
[Months] [90] [96] [102] [108] [114] [120]
Change manual transmission fluid. X
Inspect fan hub. X X
Inspect damper. X X
Replace fuel filter element. X X X
Inspect front wheel bearings. X X
Inspect brake linings. X X
Inspect and adjust parking brake if necessary. X X
Adjust valve lash clearance. X
Replace Crankcase Ventilation Filter (CCV). X
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts. *This maintenance is not required if belt was previously
replaced. MAINTENANCE SCHEDULES 483
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WARNING!You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
MAINTENANCE SCHEDULES – GAS ENGINES
There are two maintenance schedules that show the
required service for your vehicle.
First is Schedule “B” . It is for vehicles that are operated
under one or more of the following conditions that are
listed below and at the beginning of the schedule.
• Day or night temperatures are below 32° F (0° C).
• Stop and go driving. • Extensive engine idling.
• Driving in dusty conditions.
• Short trips of less than 10 miles (16 km).
• More than 50% of your driving is at sustained high
speeds during hot weather, above 90° F (32°C).
• Trailer towing.
• Snowplowing.
• Heavy Loading.
• Taxi, police, or delivery service (commercial service).
• Off-road or desert operation.
• If equipped for and operating with E-85 (ethanol)
fuel.
NOTE: If ANY of these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,484 MAINTENANCE SCHEDULES
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whichever comes first and follow schedule “B” of the
 Maintenance Schedules  section of this manual.
NOTE: If ANY of these apply to you then flush and
replace your engine coolant every 102,000 miles (170 000
km) or 60 months, whichever comes first and follow
schedule “B” of the  Maintenance Schedules  section of
this manual.
NOTE: Most vehicles are operated under the conditions
listed for Schedule  B  .
Second is Schedule “A” . It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule  B  .
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first. NOTE: Under no circumstances should oil change in-
tervals exceed 6000 miles (10 000 km) or 6 months
whichever comes first.
CAUTION!Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
• Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark. MAINTENANCE SCHEDULES 485
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