air condition RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Siemens Injection Workshop Manual
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Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 18 Engine noises
NOTESThis ALP concerns the following customer complaints:
– Air noise, whistling, whining.
– Humming, purring, juddering, rubbing, groaning.
– Chattering, crackling, grating, clicking.
– Knocking, banging, creaking, lapping.
– Growling, beating.
Check that the fuel tank is correctly filled and that the fuel is correct by running Test 13 Diesel fuel conformity
check.
Check the levels of engine oil and coolant.
Is the compression in order?
YES
Check the condition of the heater plugs.
Carry out Te s t 1 0: Air Chain at the level of the turbocharger.
Carry out Te s t 11: Turbocharger control solenoid valve.
Carry out Test 12: Turbocharger.
Check the low pressure circuit: run Test 1: Low pressure fuel supply system check.
NO Carry out the necessary repairs.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP18 / SID304_V45_ALP18 / SID301_V48_ALP18 / SID304_V49_ALP18 / SID304_V4D_ALP18 / SID301_V4C_ALP18
A
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V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault Finding Chart13B
NOTighten the interface
or the concerned pipe.
End of procedure.
ALP 19 Oil leak from the turbocharger
NOTESThis ALP concerns the following customer complaint:
– Oil leaks from the turbocharger.
Check the area around the turbocharger
Note:
An oil leak does not correspond always to a turbocharger fault, the oil leak can arise from the area around the
turbocharger.
According to the vehicle type, maximum visual access will either be from above or from below.
1-Do not start the engine.
Check the area around the turbocharger and identify the origin of the leaks.
Clean the oil traces on the turbocharger.
2- Start the engine and let it warm up for several minutes.
IMPORTANT
If the air filter was removed previously, refit it before starting the engine (risks foreign matter entering the air inlet
circuit).
Accelerate with no load several times, progressively increasing the duration before releasing the accelerator
pedal.
Visually inspect the exterior condition of the fuel supply pipes and the turbocharger oil return and the area around
it.
Identify the origin of the leaks.
Is an oil leak present at the air compressor inlet or outlet?
YES
Check the air compressor inlet or outlet
Check for a loose interface (inlet or outlet) that is the cause of the air
leak.
Note:
It is normal to find oil traces inside the pipes at the turbocharger inlet
or outlet, because the air entering the compressor is laden with oil
from the
engine rebreathing circuit.
Is the suspected interface properly tightened?
YES
Replace the pipe concerned (see MR 364 (Mégane II), 370 (Scénic II), 417 (Kangoo II), 385 (Modus), 392 (Clio
III), Mechanical, 12B, turbocharging).
NO
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP19 / SID304_V45_ALP19 / SID301_V48_ALP19 / SID304_V49_ALP19 / SID304_V4D_ALP19 / SID301_V4C_ALP19
A
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V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 20 Exhaust fumes
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Is the vehicle equipped with a particle filter?
(Vdiag 45, 49 and 4D only)
NO
Check the engine oil grade and level.
Check the presence and conformity of the fuel, by running Test 13 Diesel fuel conformity check, and its circuit
(see MR 385, 392, 364, 370 or 417, Mechanical, 13A, Fuel supply).
Check the cooling system (see MR 385 392 364, 370 or 417 Mechanics, 19A, Cooling, Engine cooling system:
Specifications).
Check the fuel temperature sensor (refer to the interpretation of Fuel temperature sensor circuit faults DF098).
Check the coolant temperature sensor (refer to the interpretation of faults DF001 Coolant temperature sensor
circuit).
Check the air inlet circuit (refer to the interpretation of fault DF301 Air inlet circuit).
Check that the damper valve operates correctly (refer to the interpretation of fault DF641 Damper valve circuit).
Check the air flowmeter (refer to the interpretation of faults DF039 Inlet air temperature sensor circuit, DF129 Air
flow requested and DF056 Air flow sensor circuit).
Check the turbocharging pressure (consult the interpretation of fault DF004 Turbocharging pressure sensor circuit).
Check the preheating system (refer to the interpretation of fault DF025 Preheating unit diagnostic line).
Check the injection computer: that the connections and wiring are in good condition, that earths and feeds are present.
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
YES
Deal with the following faults first: DF238
Thermoplunger no. 3 relay circuit, DF239
Thermoplunger no. 2 relay circuit, DF240
Thermoplunger no. 1 relay circuit and DF1005
Thermoplunger control unit fault finding 1
connection. Check the particle filter injector supply
circuit, by running Test 8 Checking the particle filter
injector supply circuit.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP20 / SID304_V45_ALP20 / SID301_V48_ALP20 / SID304_V49_ALP20 / SID304_V4D_ALP20 / SID301_V4C_ALP20
A
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DIESEL INJECTION
Fault finding – Fault Finding Chart
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
ALP 21 Particle filter warning light on
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the particle filter operates by running Test 9 Particle filter history.
Check that there is fuel in the tank.
Put fuel in if necessary.
Carry out a visual inspection of the air filter/filter box.
● Check the condition of the air filter (fouling, clogging, etc.).
If necessary, replace the air filter (see MR 392, 385, 364, 370 and 417 Mechanics, 12A, Fuel mixture, Air filter:
Remove - Refitting).
●Check that the air filter box inlet and outlet are not obstructed.
Repair if necessary.
Check the catalytic converter no. 1 downstream temperature sensor:
●Check there is no corrosion inside the connector and repair if necessary.
●With the + after ignition feed switched on, check for the + 5 V feed on the following connection:
– Connection code 3AGY between component 1765 and the vehicle earth.
●Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3AGX between components 1765 and 120.
– Connection code 3AGY between components 1765 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the particle filter upstream temperature sensor.
●Check there is no corrosion inside the connector and repair if necessary.
●Check for the earth on the following connection:
– Connection code 3XT between components 1287 and 120.
●Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3TD between components 1287 and 120.
– Connection code 3XT between components 1287 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID304_V45_ALP21 / SID304_V49_ALP21 / SID304_V4D_ALP21 / SID301_V4C_ALP21
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DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 1 Low pressure fuel supply system check
NOTESCauses:
Fuel is present in the transparent supply pipe leading to the pump, or large air bubbles
can be seen (small bubbles are permitted).
The engine does not start.
Check the conformity and presence of fuel by running Test 13: Diesel fuel conformity check.
Bleed the fuel supply system with the manual priming pump.
Does the fuel flow correctly when pumped
manually?
NO
Check that there are no leaks in the supply and
return pipes and check that they are in good
condition and installed correctly.
Check the cleanliness of the fuel filter.
Remove the fuel sender and check for leaks.
Check that the fuel sender strainer is not
blocked.
YESLow pressure fuel supply system correct.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST1 / SID304_V45_TEST1 / SID301_V48_TEST1 / SID304_V49_TEST1 / SID304_V4D_TEST1 / SID301_V4C_TEST1
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V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 2 Internal fuel transfer pump (ITP) check
NOTESConditions prior to test:
Test 1 Low-pressure supply system check has been carried out previously and
results are satisfactory.
Cause:
Fuel is present in the transparent supply pipe leading to the pump.
However, fuel does not move during starting.
– Remove the connector of the fuel flow solenoid valve (orange)
– Disconnect the fuel return pipe from the pump and seal it with a plug. Connect a pipe to the pump to measure
the flow of diesel.
– To authorise a 15 second starter action and carry out this test it is essential to carry out the following
procedure:
– Connect a battery charger.
– Run command SC003 Save computer data.
– Run command RZ019 Programming reinitialisation.
– Perform a starter action for at least 15 seconds (starting speed 250 rpm).
– Measure the flow rate of the fuel being collected in a graduated measuring cylinder (500 ml minimum).
The minimum flow rate must be 25 ml every 15 sec.
– Run command SC001 Enter computer data.
Is the flow measured less than 25 ml?
NO
Low pressure system correct.
YESReplace the pump.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST2 / SID304_V45_TEST2 / SID301_V48_TEST2 / SID304_V49_TEST2 / SID304_V4D_TEST2 / SID301_V4C_TEST2
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V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 3 High pressure fuel pressure solenoid valve check
NOTESConditions prior to test:
The entire low pressure system must be in good condition.
Check the sealing of the high pressure pipes and unions.
Cause:
Rail pressure approximately 50 bar during starting.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Disconnect the fuel pressure solenoid valve
connector and measure the resistance at the
terminals of the fuel-pressure solenoid valve
between connection 3ZQ of connector B
computer and connection 3FB (or 3FB3 for
Kangoo II) of the Protection and Communication
Unit or the main injection relay.
Is the resistance between 1.5 Ω and 15 Ω?
YES
Check the wiring between the injection computer
and the fuel pressure solenoid valve.
Measure the voltage at connection 3FB on the
connector of the fuel pressure solenoid valve
with the ignition on.
Is the voltage the same as the battery voltage?
YES
Apply the conformity check for ET613 Fuel
pressure regulator
NOReplace the pump (see Replacement of
components).
NOCheck the connection and condition of the
connectors for the fuel pressure solenoid
valve and the main injection relay.
– connection code 3FB1 (or 3FB3 for
Kangoo II) between components
1105 and 983 or 1337.
If the connection is faulty and there is a
repair procedure (see Technical Note
6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the wiring,
otherwise replace it. Check the main
injection relay.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST3 / SID304_V45_TEST3 / SID301_V48_TEST3 / SID304_V49_TEST3 / SID304_V4D_TEST3 / SID301_V4C_TEST3
Page 305 of 329
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V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Tests13B
TEST 4 Check high-pressure pump (HPP) and fuel flow solenoid valve.
NOTESConditions prior to test:
The entire low pressure system must be in good condition.
Check the sealing of the high pressure pipes and unions.
Test 3 High pressure fuel pressure solenoid valve check is OK.
Cause:
Not enough or no rail pressure during starting.
Rail reference pressure during starting, minimum 150 bar.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Remove the fuel flow solenoid valve connector (orange).
Measure the resistance of the fuel flow solenoid valve
connection code 3FB1 between the computer connector
and the injection main relay connector.
Is the resistance between 1.5 Ω and 15 Ω?
YES
Measure the voltage at the flow solenoid valve connector
connection code 3FB1 (or 3FB3 for Kangoo II) with the
ignition on.
Is the voltage the same as the battery voltage?
YES
Use parameter PR739 Fuel flow solenoid valve current
to check the excitation current when the starter is
activated.
Is the excitation current between 0.6A and 1A?
YES
NOReplace the pump.
NOCheck the connection and condition of
the connectors for the fuel pressure
solenoid valve and the main injection
relay.
– connection code 3FB1 (or 3FB3
for Kangoo II) between
components 1105 and 983 or
1337.
If the connection or connections are
faulty and there is a repair procedure
(see Technical Note 6015A,
Electrical wiring repair, Wiring:
Precautions for repair), repair the
wiring, otherwise replace it. Check the
main injection relay.
NO
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST4 / SID304_V45_TEST4 / SID301_V48_TEST4 / SID304_V49_TEST4 / SID304_V4D_TEST4 / SID301_V4C_TEST4
B
A
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V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 4
CONTINUED 1
Check the connection and condition of the
connector for the fuel pressure solenoid valve
and the computer connector.
Check the insulation, continuity and the absence
of interference resistance on the following
connections:
connection code 3FB1 (or 3FB3 for Kangoo
II) between component 1105 and 983 or 1337,
connection code 3HI between component
1105 and 120.
If the connection or connections are faulty and
there is a repair procedure (see Technical Note
6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the wiring,
otherwise replace it.
Is the connection OK?
YES
Excitation current >0A?
YES
Contact the Techline.
NOCarry out the necessary repairs.
NOElectrically operated fuel flow solenoid
valve.
Check the main injection relay.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
A
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V17
DIESEL INJECTION
Fault finding – Tests13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
TEST 5 Rail high pressure control circuit check
NOTESConditions prior to test:
Engine temperature between 80°C and 90°C.
All the electrical consumers are switched off.
Air conditioning is switched off.
The tank is at least half-full.
The pipe connections and unions have been checked.
Check the sealing of the high pressure pipes and unions.
Note:
Routine SC017 Regenerate particle filter cannot be performed while command
AC029 High pressure circuit sealing test is active.
Causes:
Rail pressure variations around the reference value.
The rail reference pressure is not reached.
Rough idle.
Possibly noisy combustion.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Start the engine and let it idle.
Are there large air bubbles in the transparent
supply pipe leading to the pump?
NO
Remove the fuel flow solenoid valve connector
(orange), does the engine stop?
YES
YESCheck the low pressure system.
NOReplace the pump (the fuel flow solenoid
valve remains open mechanically).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_TEST5 / SID304_V45_TEST5 / SID301_V48_TEST5 / SID304_V49_TEST5 / SID304_V4D_TEST5 / SID301_V4C_TEST5
A