heating RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Siemens Injection Workshop Manual

13B-9
MR-372-J84-13B050$117.mif
V17
13B
DIESEL INJECTION
Fault finding – List and location of components
High pressure pump:
The high pressure pump is located upstream of the common rail.
Rail pressure sensor:
The sensor is fitted to the common rail.
Rail pressure regulator:
The regulator is fitted on the high pressure pump.
Fuel flow regulator:
The regulator is fitted on the high pressure pump.
Piezoelectric injectors:
The injectors are fitted on the cylinder head after the common rail.
Vacuum pump:
The vacuum pump is fitted at the end of the camshaft.
Control solenoid valve:
The solenoid valve is located on the turbocharger.
Turbocharger:
The turbocharger is located after the exhaust manifold.
Intake air pressure sensor:
The sensor is integrated into the injection computer.
Turbocharger pressure sensor:
The turbocharger pressure sensor is located on the air circuit between the turbocharger and the damper valve.
Air mass flow meter:
The air mass flow meter is located at the air circuit inlet and integrates the air temperature sensor.
EGR valve:
The EGR valve is located between the inlet manifold and the exhaust manifold.
EGR position sensor:
The sensor is integrated into the EGR valve.
Damper valve:
The damper valve is located before the inlet manifold (Vdiag 44, 45, 48, 49 and 4D only).
Particle filter:
The filter is located on the exhaust pipe after the catalytic converter.
TDC sensor:
The sensor is located on the flywheel.
Camshaft sensor:
The sensor is located at the end of the camshaft.
Electric coolant pump:
The electric coolant pump is located between the heating elements and the turbocharger (only on vehicles equipped
with a particle filter).
Refrigerant pressure sensor:
The sensor is located on the coolant circuit.
MR-372-J84-13B050$117.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2

13B-10
MR-372-J84-13B050$117.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – List and location of components13B
Heating elements:
The heating elements are located in the cooling circuit before the additional coolant pump which cools the
turbocharger (Vdiag 45, 49 and 4D only).
Coolant temperature sensor:
The sensor is located on the cylinder head near the engine water chamber.
Air temperature sensor:
The air temperature sensor is located at the air circuit inlet, integrated into the air flowmeter.
Turbocharging pressure sensor solenoid valve:
The solenoid valve is located on the turbocharger.
Catalytic converter:
The catalytic converter is located upstream of the exhaust system and downstream of the turbocharger.
Fuel temperature sensor:
The sensor is located near the injection pump and injector return.
Catalytic converter downstream temperature sensor:
The sensor is located after the catalytic converter.
Turbine upstream temperature sensor:
This sensor is located between the exhaust pipe and the turbocharger.
Cruise control/speed limiter on/off switch:
This switch is located in the passenger compartment to the left of the steering wheel near the lighting dimmer.
Water in diesel fuel sensor (optional):
This sensor is located in the diesel filter.
Fan unit relay:
The relay is located on the cooling radiator.
Accelerator potentiometer:
The potentiometer is located on the accelerator pedal.
Brake pedal switch:
The switch is located on the brake pedal.
Clutch pedal switch:
The switch is located on the clutch pedal.
Heater plugs:
The heater plugs are located on the cylinder head.
Particle filter injector:
The injector is located between the particle filter injector fuel pump and the exhaust pipe. (Vdiag 45, 49 and 4D only)
Electric fuel pump:
The pump is located between the tank and the particle filter injector fuel filter. (Vdiag 45, 49 and 4D only)

13B-12
MR-372-J84-13B050$156.mif
V17
13B
DIESEL INJECTION
Fault finding – Operating diagram
1 Flowmeter
2 Air temperature sensor (integrated into the
flowmeter)
3 Turbocharging pressure sensor
4 Air flap
5 Direct current EGR valve
6 Variable geometry turbocharger solenoid
valve (VGT)
7 Flow regulator
8 Pressure regulator
9 Rail pressure sensor
10 Fuel temperature sensor
11 Heater plugs
12 Coolant temperature sensor
13 TDC sensor
14 Camshaft sensor
15 Atmospheric pressure sensor16 Freon pressure sensor
17 Accelerator pedal
18 Clutch switch
19 Brake switch
20 Turbine upstream temperature sensor
21 Catalytic converter downstream temperature sensor
22 Particle filter upstream temperature sensor (SID 304)
23 Particle filter downstream temperature sensor (SID 304)
24 Particle filter differential pressure sensor (SID 304)
25 Particle filter injector fuel pump (SID 304)
26 Particle filter injector (SID 304)
27 Electric coolant pump (SID 304)
28 Heating elements (SID 304)
29 Multiplex line network (multiplexing)
30 Water in diesel fuel sensor (optional)
MR-372-J84-13B050$156.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2

13B-13
MR-372-J84-13B050$195.mif
V17
13B
DIESEL INJECTION
Fault finding – Function
SYSTEM FLOWCHART
The high pressure injection system is designed to deliver a precise quantity of diesel fuel to the engine at a set
moment.
The Siemens VDO piezo Common Rail system used on the K9K Step 2 engine is a second generation Common Rail
injection system. Fuel pressure in the rail can reach a maximum of 1650 bar.
The Siemens VDO piezo Common Rail system uses injectors which are controlled by piezoelectric actuators.
The fuel is pressurised by means of a high pressure pump then sent to a rail which supplies the four injectors.
The system includes two subsystems, which have different fuel pressure levels:
●the low pressure system which includes the tank, diesel fuel filter, internal fuel transfer pump and injector
return pipes,
●the high pressure system which includes the high pressure pump, rail, injectors and high pressure pipes.
There are a number of sensors and regulating actuators for controlling and monitoring the entire system.
It is fitted with a 112- track (or 128- track for Kangoo II) SIEMENS computer (SID 301 and SID 304).
The system comprises:
– a priming bulb,
– a diesel filter,
– a high pressure pump (HPP) with a fuel pressure solenoid valve (PCV), a fuel flow solenoid valve (VCV) and an
internal fuel transfer pump (ITP, low pressure pump),
– an injector rail,
– a rail pressure sensor,
– four piezoelectric injectors,
– a fuel temperature sensor,
– a coolant temperature sensor,
– a camshaft sensor,
– a TDC sensor,
– a turbocharger pressure sensor,
– an exhaust gas recirculation solenoid valve with integrated position sensor (EGR),
– an accelerator pedal potentiometer,
– an atmospheric pressure sensor integrated into the injection computer,
– an air mass flowmeter with integrated air temperature sensor,
– an air damper valve (Vdiag 44, 45, 48, 49 and 4D only),
– a temperature sensor upstream of the turbine,
– an antipollution system:
●a temperature sensor upstream of the particle filter (Vdiag 45, 49, 4D only),
●a temperature sensor downstream of the particle filter (Vdiag 45, 49, 4D only),
●a particle filter differential pressure sensor (Vdiag 45, 49, 4D only),
●a particle filter injector (Vdiag 45, 49, 4D only),
●a particle filter (Vdiag 45, 49, 4D only),
– a temperature sensor downstream of the catalytic converter,
– an electric fuel pump,
– an electric coolant pump (Vdiag 45, 49, 4D only),
– four heating elements and their control unit (Vdiag 45, 49, 4D only),
– four heater plugs,
– a water in the fuel detection sensor (optional).
MR-372-J84-13B050$195.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2

13B-18
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
MANAGEMENT OF PRE/POSTHEATING
Pre-postheating management involves controlling the heater plugs and the heater plugs indicator light on the
instrument panel (via the multiplex network). The heater plugs are activated by a preheating unit and the power is
provided by the battery.
When the ignition is switched on, the preheating period is activated; the indicator light comes on for a period
dependent on the battery voltage, atmospheric pressure and coolant temperature.
When the coolant temperature is below a certain threshold, a postheating function enables combustion stability,
and thereby engine operation, to be improved (reduction in unburned fuel and pollutant emissions).
MANAGEMENT OF ENGINE COOLANT TEMPERATURE
Engine cooling is guaranteed by a 2-speed fan assembly (GMV) (slow: GMV1 and fast: GMV2).
The injection computer requests the UPC to actuate them via the multiplex network.
To provide cooling:
– Engine running:
GMV1 is activated when the coolant temperature exceeds 96°C and is deactivated when it drops below 94°C.
GMV2 is activated when the coolant temperature exceeds 104°C and is deactivated when it drops below 102°C.
If the engine coolant temperature exceeds the warning threshold of 120°C, the injection computer requests the
instrument panel computer, via the multiplex network, to switch on the coolant temperature warning light. The
warning stops if the coolant temperature drops below 117 ° C.
If the engine coolant temperature exceeds the threshold of 11 5 ° C, the injection computer requests the UPC
computer, via the multiplex network, to switch off the air conditioning compressor so as to reduce the load on the
engine and attempt to limit its rise in temperature. The cut-off request is cancelled if the coolant temperature drops
below 110°C.
If a fault in the coolant temperature sensor circuit is detected, the injection computer requests that the coolant
temperature warning light is lit and that GMV2 is activated.
In addition to engine management, the injection computer centralises the cooling requirements for the air
conditioning and automatic gearbox/sequential gearbox functions (if fitted to the vehicle).
OTHER HOSTED FUNCTIONS
The other functions hosted by the computer are:
– Multiplex line.
– ADAC (Trip Computer).
– Trip Computer Display.
– Engine immobiliser.
– Airbag.
– Engine stop management.
– Starter management.
– Air conditioning.
– Cruise control/speed limiter.

13B-19
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
INTERSYSTEM EXCHANGES
The inter-system connections concerning the particular requirements of engine management are as follows:
●Request for injection computer to switch on the OBD warning light to warn of an OBD related pollution fault.
●Request to switch on the Level 1 warning light to warn of an operational safety fault with the engine
management system which may restrict performance.
●Request to switch on the Level 2 warning light to warn of an operational safety fault with the engine
management system which may result in the engine stopping.
●Request to switch on the Particle Filter and Service warning light to warn of an operational safety fault of the
particle filter system which may result in reduced performance or engine stoppage.
●Request to switch on the Engine overheating warning light to warn of an engine overheating fault or a fault
in the coolant temperature sensor.
●Request to switch on the Particle filter warning light to warn the driver that the particle filter is loaded with
particles (weight of soot more than 30.8 g). As soon as possible, the driver must drive at a speed of more than
25 mph (40 km/h) for 2 minutes to activate regeneration.
The driver must maintain a speed of more than 25 mph (40 km/h) until the particle filter warning light goes out
(Vdiag 45 and 49 only).
●Request to start the fan assembly for engine cooling and also for air conditioning purposes,
●Request to switch off the air conditioning compressor for engine programming requirements such as pulling
away, performance, anti-stalling, overspeed, etc.
●Request to switch off electrical consumers (passenger compartment heating resistor (if fitted), heated rear
screen, etc.) for engine operation purposes such as: pulling away, performance, anti-stalling,
overspeed, etc.
●Formulation of requests to engage electrical consumers and limit power as a function of rail conditions.
This last function is made possible with the introduction of alternator control. Formulation of requests enables
the smooth running of the engine to be improved in the critical operating phases, mainly at idle speed and
when pulling away. These requests pass via the multiplex network to the Protection and Switching Unit where
they are converted before being sent to the alternator.
In comparison to the version without a particle filter (K9K Step 2), the K9K Step 2 particle filter technical
specifications also include:
●Four temperature sensors spread along the exhaust system.
●One differential pressure sensor.
●One fuel injector with a dedicated electric fuel pump.
●An electric water pump (in addition to the mechanical pump) controlled by a relay to cool the turbocharger when
the engine is stopped (only for Clio III, Modus and Mégane II/Scénic II).
●Four heating elements and their control unit.
Oil Control System (OCS) (except Vdiag 44, 45 and 49)
This program takes into account the driving style of the user to warn him of the need for an oil change. This program
counts the number of miles since the last oil change, corrected by a factor which depends on the oil temperature.
When the number of miles exceeds a threshold, the customer is warned by a message to the instrument panel that
the drain must be performed.
After the oil change, the user must reset the oil change interval on the instrument panel.

13B-24
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
Cruise control/speed limiter on/off switch:
This switch turns the cruise control/speed limiter on or off.
Water in diesel fuel sensor (optional):
This sensor indicates if water is present in the diesel.
Fan unit relay:
This relay actuates the motor-driven fan assemblies when a temperature threshold has been exceeded.
Accelerator potentiometer:
The accelerator potentiometer informs the computer about the position of the accelerator pedal (engine load).
Brake pedal switch:
The brake pedal switch informs the computer about the pedal status.
Clutch pedal switch:
The clutch pedal switch informs the computer about the pedal status.
Particle filter injector:
The particle filter injector is a low pressure injector. This injector allows the temperature of the second catalytic
converter to be raised to assist with regeneration of the particle filter (Vdiag 45, 49, 4D only).
Only on Kangoo 2: an evaporator plate is present at the particle filter injector outlet, at the level of the bracket
between the exhaust pipe and the catalytic converter.
Heating elements:
The heating elements heat the engine coolant to enhance user comfort (Vdiag 45, 49, 4D only).
Heater plugs:
The heater plugs preheat the combustion chamber so that the explosion of the fuel mixture occurs under the best
conditions to start the engine.

13B-31
MR-372-J84-13B050$351.mif
V17
13B
DIESEL INJECTION
Fault finding – Fault summary table
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault warning
light illuminatedLevel 2 fault warning
light illuminatedOBD warning
light illuminated
DF001Coolant temperature
sensor circuit0115 - - -
DF003Atmospheric pressure
sensor circuit2226 - -CC.1/CO.0/
1.DEF
DF004Turbocharging
pressure sensor circuit0235CC.1/CO.0/1.DEF/
2.DEF/3.DEF-CC.1/CO.0/
1.DEF/2.DEF/
3.DEF
DF005Engine speed sensor
circuit0335 -1.DEF/2.DEF/3.DEF/
4.DEF/5.DEF/6.DEF-
DF007Rail pressure sensor
circuit0190CC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF--
DF008Pedal potentiometer
circuit gang 10225 CC.1/CO.0/1.DEF 2.DEF -
DF009Pedal potentiometer
circuit gang 22120 CC.1/CO.0 - -
DF011Sensor feed voltage
no. 10641 1.DEF/2.DEF - 1.DEF/2.DEF
DF012Sensor feed voltage
no. 20651 1.DEF/2.DEF - 1.DEF/2.DEF
DF015Main relay control
circuit0685 - CO/CC.1/CC.0 -
DF016EGR control circuit 0487 - -CO/CC.1/CC.0/
1.DEF/CC
DF017Preheating unit control
circuit0380 - - -
DF025Preheating unit
diagnostic line0381 - - -
DF026Cylinder 1 injector
control circuit0201 CC/CO/1.DEF/2.DEF -CC/CO/
1.DEF/2.DEF
DF027Cylinder 2 injector
control circuit0202 CC/CO/1.DEF/2.DEF -CC/CO/
1.DEF/2.DEF
DF028Cylinder 3 injector
control circuit0203 CC/CO/1.DEF/2.DEF -CC/CO/
1.DEF/2.DEF
DF029Cylinder 4 injector
control circuit0204 CC/CO/1.DEF/2.DEF -CC/CO/
1.DEF/2.DEF
MR-372-J84-13B050$351.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2

13B-33
MR-372-J84-13B050$351.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault summary table13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault warning
light illuminatedLevel 2 fault warning
light illuminatedOBD warning
light illuminated
DF195Camshaft/engine
speed sensor
consistency0016 - - -
DF202EGR valve 2413 1.DEF - 1.DEF
DF209EGR valve position
sensor circuit0409 - - CC.1/CO.0
DF238Heating element no. 3
relay circuit 1643 CO/CC.0/CC.1 - -
DF239Heating element no. 2
relay circuit 1642 CO/CC.0/CC.1 - -
DF240Heating element no. 1
relay circuit 1641 CO/CC.0/CC.1 - -
DF249Injector control 0200 - 1.DEF/2.DEF/3.DEF -
DF301Air inlet circuit 2263 1.DEF/2.DEF - -
DF308Clogged particle filter 242F - - -
DF311Failed regenerations
limit exceeded 2459 - - -
DF532Alternator charge
signal2502 - - -
DF582Pressure consistency 0069 1.DEF/2.DEF - 1.DEF/2.DEF
DF641Damper valve circuit 21011.DEF/2.DEF/3.DEF/
4.DEF--
DF647EGR valve position
regulation0488 5.DEF - -
DF648Computer 062F 1.DEF - -
DF652Turbine upstream
temperature sensor
circuit 0544CC.0/CO.1/1.DEF/
2.DEF--
DF770Flow regulator circuit 0001 1.DEF CO/CC.0/CC.1 -
DF771Flow regulation
adaptive0002 - - -
DF773Pressure regulator
circuit0090 1.DEF CO/CC.0/CC.1 -
DF885Rail pressure 0087 - - -

13B-34
MR-372-J84-13B050$351.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault summary table13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault warning
light illuminatedLevel 2 fault warning
light illuminatedOBD warning
light illuminated
DF886Presence of water in
the diesel fuel2269 - - -
DF887Brake/accelerator
pedal positions2299 - 1.DEF -
DF889Engine protection 2610 - - -
DF953Particle filter absent 2002 - - 1.DEF
DF991Particle filter injector
control circuit 1205 CO/CC.0/CC.1 - CO/CC.0/CC.1
DF999Particle filter
downstream temp.
sensor circuit1544CC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF--
DF1000Particle filter
upstream temp.
sensor circuit242ACC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF-CC.0/CO.1/
1.DEF/2.DEF/
3.DEF
DF1001Particle filter
upstream
temperature
regulation 242B 1.DEF/2.DEF - -
DF1002Static regeneration 2458 1.DEF - -
DF1003Particle filter
differential pressure
sensor circuit 2452 CO.0/CC.1/1.DEF -CO.0/CC.1/
1.DEF
DF1004Electric fuel pump
relay control circuit 2632 CO/CC.0/CC.1 - -
DF1005Heating element
control unit fault
finding 1 connection 1644 1.DEF - -
DF1007Catalytic converter 1
downstream
temperature sensor
circuit 2031CC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF--
DF1008Turbine upstream
temperature
regulation 2080 1.DEF - -
DF1009Catalytic converter 1
downstream
temperature
regulation 2084 1.DEF/2.DEF - -
DF1070Cold loop 0534 - - -