engine SATURN ION 2007 Owners Manual

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It
appears on a plate in the front corner of the
instrument panel, on the driver side. You can see
it if you look through the windshield from outside
your vehicle. The VIN also appears on the Vehicle
Certication and Service Parts labels and the
certicates of title and registration.
Engine Identication
The eighth character in the VIN is the engine
code. This code helps you identify your vehicle’s
engine, specications, and replacement parts.
Service Parts Identication Label
This label is on your spare tire cover. It is
very helpful if you ever need to order parts.
The label has the following information:
Vehicle Identication Number (VIN)
Model designation
Paint information
Production options and special equipment
Do not remove this label from the vehicle.
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Engine Compartment Fuse Block
The engine compartment fuse block is located in
the engine compartment on the driver’s side
of the vehicle. SeeEngine Compartment Overview
on page 280for more information on location.
2.2L L4 Engine
Fuses Usage
1Engine Control Module, Transaxle
Control Module
2 Not Used
Fuses Usage
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9Engine Control Module, Electronic
Throttle Control
10Canister Purge Solenoid, Mass
Airow Sensor, Low Coolant
Switch, Oxygen Sensors, Air Pump
Relay Coil
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13Transaxle, Engine Control
Module (ECM)
14Transaxle Control Module, Neutral
Stop Back-Up
15 PRNDL, Back-up Switch
16 Fuel Injectors (Cylinder 1, 2, 3, 4)
17 Fog Lamps
18 Driver’s Side Headlamp
19 Windshield Wiper
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Fuses Usage
20 Horn
21Entertainment, Premium Radio
Amplier
22Anti-lock Brake System, Traction
Control Module
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40Anti-lock Brake System, Traction
Control Module
41 Body Control Module 2
42 Not Used
43 Electric Power Steering
44 Air Pump Relay Fuse
45 Cooling Fan
46 Crank
47 Body Control Module 1A
48 Body Control Module (IGN 3)Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 Air Solenoid
28 Run, Crank (IGN1)
29 Powertrain
30 Engine Cooling Fan
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
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2.0L L4 Supercharged Engine
Fuses Usage
1 Engine Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
Fuses Usage
5 Air Conditioning
6 Not Used
7 Not Used
8 Anti-lock Brake System
9Engine Control Module, Electronic
Throttle Control
10Canister Purge Solenoid, Mass
Airow Sensor, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Safety
Stop Back-Up Switch
12 Not Used
13 Engine Control Module
14 Boost
15 Back-up Switch
16 Fuel Injectors
17 Fog Lamps
18 Driver’s Side Headlamp
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Fuses Usage
19 Windshield Wiper
20 Horn
21Entertainment, Premium Radio
Amplier
22 Anti-lock Brake System
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40 Anti-lock Brake System
41 Body Control Module 2
42 Not Used
43 Electric Power Steering
44 Cooling Fan 2
45 Cooling Fan 1
46 Crank
47 Body Control Module 1A
48 Body Control Module (IGN 3)Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 Intercooler Pump
28 Run, Crank (IGN1)
29 Powertrain
30 Engine Cooling Fan 1
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
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2.4L LE5 Engine
Fuses Usage
1Engine Control Module, Transaxle
Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
Fuses Usage
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9Engine Control Module, Electronic
Throttle Control
10Canister Purge Solenoid, Mass
Airow Sensor, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13Transaxle 2, Engine Control
Module (ECM)
14Transaxle Control Module, Neutral
Stop Back-Up
15 PRNDL, Back-up Switch
16 Fuel Injectors (Cylinder 1, 2, 3, 4)
17 Fog Lamps
18 Driver’s Side Headlamp
19 Windshield Wiper
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Fuses Usage
20 Horn
21Entertainment, Premium
Radio Amplier
22Anti-lock Brake System, Traction
Control Module
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40Anti-lock Brake System, Traction
Control Module
41 Body Control Module 2
42 Not Used
43 Electric Power Steering
44 Cooling Fan 2
45 Cooling Fan
46 Crank
47 Body Control Module 1A
48 Body Control Module (IGN 3)Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 Not Used
28 Run, Crank (IGN 1)
29 Powertrain
30 Engine Cooling Fan
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended
Fluids and Lubricants on page 402for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer for more
information.
Cooling System
2.0L L4 Supercharged Engine 7.4 qt 7.0 L
2.2L L4 Engine 6.8 qt 6.5 L
2.4L L4 Engine 7.2 qt 6.8 L
Intercooler System (2.0L L4 Supercharged) 2.0 qt 1.9 L
Engine Oil with Filter
2.0L L4 Supercharged Engine 6.0 qt 5.7 L
2.2L L4 Engine and 2.4L L4 Engine 5.0 qt 4.7 L
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ApplicationCapacities
English Metric
Fuel Tank
2.2L L4 Engine (with NU6 emissions) sold new in CA, ME,
VT, NY, NH, MA (see your dealer for bordering states13.5 gal 51.1 L
2.2L L4 Engine (without NU6 emissions) sold new in all
other states (see your dealer for more information)13.0 gal 49.2 L
2.4L and 2.0L Supercharged L4 Engine sold new in
all states13.0 gal 49.2 L
Transaxle, Automatic 7.0 qt 6.6 L
Transaxle, Manual (Complete Drain and Rell)
2.2L L4 and 2.4L L4 Engines 1.7 qt 1.6 L
2.0L L4 Engine Supercharged 1.6 qt 1.5 L
Wheel Nut Torque 100 lb ft
140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
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Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.0L L4 Supercharged P Manual 0.039 inches (1.00 mm)
2.2L L4 (L61) FAutomatic
Manual0.040 inches (1.01 mm)
2.4L BAutomatic
Manual0.040 inches (1.01 mm)
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