brake SATURN OUTLOOK 2008 Repair Manual

Fuses Usage
A/C CLUTCH Air Conditioning Clutch
ABS MTRAntilock Braking System (ABS)
Motor
AFS Adaptive Forward Lighting System
AIRBAG Airbag System
AUX POWER Auxiliary Power
AWD All-Wheel-Drive System
ECM Engine Control Module
ECM 1 Engine Control Module 1
EMISSION 1 Antilock Brakes System 2
EMISSION 2 Emission 2
EVEN COILS Even Injector Coils
FOG LAMP Fog Lamps
FUEL PUMP Fuel Pump
HORN Horn
HTD MIR Heated Outside Rearview Mirror
LT HI BEAM Left High-Beam Headlamp
LT LO BEAM Left Low-Beam HeadlampFuses Usage
LT PRK Left Parking Lamp
LT TRLR
STOP/TRNTrailer Left Stoplamp and Turn
Signal
ODD COILS Odd Injector Coils
PCM IGN Powertrain Control Module Ignition
PWR OUTLET Power Outlet
REAR
CAMERARear Camera
RR APO Rear Accessory Power Outlet
RR HVAC Rear Climate Control System
RT HI BEAM Right High-Beam Headlamp
RT LO BEAM Right Low-Beam Headlamp
RT PRK Right Parking Lamp
RT TRLR
STOP/TRNTrailer Right Stoplamp and Turn
Signal
RVC SNSR Regulated Voltage Control Sensor
SPARE Spare
SPARE Spare
SPARE Spare
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Fuses Usage
SPARE Spare
SPARE Spare
SPARE Spare
TCM Transmission Control Module
TRANS Transmission
TRLR BCK/UP Trailer Back-up Lamps
TRLR BRK Trailer Brake
TRLR PRK
LAMPTrailer Parking Lamps
TRLR PWR Trailer Power
WPR/WSW Windshield Wiper/WasherJ-Case Fuses Usage
ABS MTR ABS Motor
BATT 1 Battery 1
BATT 2 Battery 2
BATT 3 Battery 3
FAN 1 Cooling Fan 1
FAN 2 Cooling Fan 2
HTD WASH Heated Windshield Washer System
HVAC BLWR Climate Control System Blower
PWR L/GATE Power Liftgate
RR DEFOG Rear Defogger
S/ROOF/
SUNSHADESunroof, Sunshade
STRTR Starter
5-118
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Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-13. Reset oil life
system. SeeEngine Oil Life System on page 5-16.An Emission Control
Service.••
Visually check for any leaks or damage.See footnote (g).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-18.See footnote (l).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-63and “Tire Wear Inspection” inAt Least Once a Month
on page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission uid level and add uid as needed.•
Inspect throttle system.See footnote (j).•
6-5
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Maintenance Footnotes
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc. Check parking brake adjustment.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear. Inspect power steering lines and hoses
for proper hook-up, binding, leaks, cracks, chafing, etc.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect all
pipes, fittings and clamps; replace with genuine parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking, or
contamination. Clean the windshield and wiper blades,
if contaminated. Replace wiper blades that are worn
or damaged. See Windshield Wiper Blade Replacement
on page 5-48 and Windshield, Backglass, and Wiper
Blades on page 5-105 for more information.(e)Make sure the safety belt reminder light and safety
belt assemblies are working properly. Look for any other
loose or damaged safety belt system parts. If you see
anything that might keep a safety belt system from doing
its job, have it repaired. Have any torn or frayed safety
belts replaced. Also see Checking the Restraint Systems
on page 1-80.
(f)Lubricate all key lock cylinders, hood latch
assemblies, secondary latches, pivots, spring anchor and
release pawl, hood and door hinges, rear folding seats,
and liftgate hinges. More frequent lubrication may be
required when exposed to a corrosive environment.
Applying silicone grease on weatherstrips with a clean
cloth will make them last longer, seal better, and not
stick or squeak.
(g)A fluid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the fluid level checked. Add fluid if needed.
(h)Change automatic transmission fluid if the vehicle is
mainly driven under one or more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
6-7
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At Least Once a Month
Tire Ination Check
Inspect the vehicle’s tires and make sure they are
inated to the correct pressures. Do not forget to
check the spare tire. SeeInflation - Tire Pressure on
page 5-56. Check to make sure the spare tire is stored
securely. SeeChanging a Flat Tire on page 5-84.
Tire Wear Inspection
Tire rotation may be required for high mileage highway
drivers prior to the Engine Oil Life System service
notication. Check the tires for wear and, if necessary,
rotate the tires. SeeTire Inspection and Rotation on
page 5-63.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-34.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The vehicle
should start only in PARK (P) or NEUTRAL (N).
If the vehicle starts in any other position, contact
your dealer/retailer for service.
6-9
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Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-34.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to ON/RUN,
but do not start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), contact your dealer/retailer
for service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK/OFF in each shift lever position.
The ignition should turn to LOCK/OFF only
when the shift lever is in PARK (P).
The ignition key should come out only in
LOCK/OFF.
Contact your dealer/retailer if service is required.
Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.
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Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
To check the parking brake’s holding ability: With
the engine running and the transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your dealer/retailer if service is required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number, or specication can be obtained from your
dealer/retailer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-20.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
6-11
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Vehicle Data Recording and
Privacy
Your Saturn vehicle has a number of sophisticated
computers that record information about the vehicle’s
performance and how it is driven. For example,
your vehicle uses computer modules to monitor and
control engine and transmission performance, to monitor
the conditions for airbag deployment and deploy
airbags in a crash and, if so equipped, to provide
antilock braking to help the driver control the vehicle.
These modules may store data to help your
dealer/retailer technician service your vehicle. Some
modules may also store data about how you operate the
vehicle, such as rate of fuel consumption or average
speed. These modules may also retain the owner’s
personal preferences, such as radio pre-sets, seat
positions, and temperature settings.
Event Data Recorders
This vehicle has an Event Data Recorder (EDR). The
main purpose of an EDR is to record, in certain crash or
near crash-like situations, such as an airbag deployment
or hitting a road obstacle, data that will assist in
understanding how a vehicle’s systems performed.
The EDR is designed to record data related to vehicle
dynamics and safety systems for a short period of time,
typically 30 seconds or less. The EDR in this vehicle
is designed to record such data as:
How various systems in your vehicle were operating
Whether or not the driver and passenger safety
belts were buckled/fastened
How far, if at all, the driver was pressing the
accelerator and/or brake pedal
How fast the vehicle was traveling
This data can help provide a better understanding of the
circumstances in which crashes and injuries occur.
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A
Accessories and Modications............................ 5-3
Accessory Power Outlets.................................3-21
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-78
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment...........................5-110
Air Cleaner/Filter, Engine.................................5-18
Air Conditioning......................................3-23, 3-26
Airbag
Passenger Status Indicator...........................3-41
Readiness Light..........................................3-40
Airbag System................................................1-64
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-78
How Does an Airbag Restrain?......................1-71
Passenger Sensing System...........................1-73
Servicing Your Airbag-Equipped Vehicle..........1-78
What Makes an Airbag Inate?......................1-71
What Will You See After an Airbag Inates?........1-72
When Should an Airbag Inate?....................1-69
Where Are the Airbags?...............................1-66
All-Wheel Drive...............................................5-43
All-Wheel-Drive (AWD) System........................... 4-9
Antilock Brake System (ABS)............................. 4-5
Anti-lock Brake, System Warning Light...............3-46Appearance Care
Aluminum or Chrome-Plated Wheels.............5-106
Care of Safety Belts...................................5-103
Chemical Paint Spotting..............................5-107
Cleaning Exterior Lamps/Lenses..................5-104
Fabric/Carpet............................................5-102
Finish Care...............................................5-104
Finish Damage..........................................5-107
Instrument Panel, Vinyl, and Other Plastic
Surfaces...............................................5-103
Interior Cleaning........................................5-100
Leather....................................................5-102
Sheet Metal Damage..................................5-107
Tires
........................................................5-106
Underbody Maintenance.............................5-107
Vehicle Care/Appearance Materials...............5-108
Washing Your Vehicle.................................5-104
Weatherstrips............................................5-103
Windshield, Backglass, and Wiper Blades......5-105
Appointments, Scheduling Service.....................7-10
Assist Handles...............................................2-57
Audio System.................................................3-82
Audio Steering Wheel Controls....................3-126
Navigation/Radio System,
see Navigation Manual............................3-115
Radio Reception........................................3-127
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Audio System (cont.)
Rear Seat Audio (RSA)...............................3-124
Setting the Clock.........................................3-84
Theft-Deterrent Feature...............................3-126
Audio System(s).............................................3-86
Automatic Transmission
Fluid..........................................................5-20
Operation...................................................2-30
B
Battery..........................................................5-37
Electric Power Management..........................3-20
Run-Down Protection...................................3-21
Brake
Emergencies................................................ 4-6
Brakes..........................................................5-34
System Warning Light..................................3-45
Braking........................................................... 4-4
Braking in Emergencies..................................... 4-6
Break-In, New Vehicle.....................................2-25
Bulb Replacement...........................................5-45
Halogen Bulbs............................................5-45
Headlamp Aiming........................................5-44
High Intensity Discharge (HID) Lighting...........5-45
License Plate Lamps....................................5-47Bulb Replacement (cont.)
Replacement Bulbs......................................5-47
Taillamps, Turn Signal, Stoplamps and
Sidemarker Lamps...................................5-46
Buying New Tires...........................................5-65
C
Calibration.....................................................2-39
California Fuel.................................................. 5-6
California Perchlorate Materials Requirements....... 5-4
California Proposition 65 Warning....................... 5-4
Canadian Owners................................................ ii
Capacities and Specications..........................5-120
Carbon Monoxide...........................2-14, 2-37, 4-17
Care of
Safety Belts..............................................5-103
Cargo Cover..................................................2-59
Cargo Management System.............................2-59
Cargo Tie Downs............................................2-59
CD, MP3 ............................................3-104, 3-108
Center Console Storage Area...........................2-56
Chains, Tire...................................................5-71
Charging System Light....................................3-43
Check
Engine Light...............................................3-48
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