fuel SATURN VUE HYBRID 2009 Service Manual

Headlamp Aiming
The headlamp aiming system has
been preset at the factory.
If the vehicle is damaged in an
accident, the aim of the headlamps
may be affected and adjustment
may be necessary.
It is recommended that a
dealer/retailer adjust the headlamps.
To re-aim the headlamps yourself,
use the following procedure.
The vehicle should be properly
prepared as follows:
The vehicle should be placed so
the headlamps are 25 ft. (7.6 m)
from a light colored wall.
The vehicle must have all four
tires on a level surface which
is level all the way to the wall.
The vehicle should be placed so
it is perpendicular to the wall or
other at surface.
The vehicle should not have any
snow, ice, or mud on it.
The vehicle should be fully
assembled and all other
work stopped while headlamp
aiming is being performed.
The vehicle should be
normally loaded with a full
tank of fuel and one person or
160 lbs (75 kg) sitting on the
driver’s seat.
Tires should be properly inated.
Headlamp aiming is done with
the vehicle’s low-beam headlamps.
The high-beam headlamps will
be correctly aimed if the low-beam
headlamps are aimed properly.To adjust the vertical aim, do the
following:
1. Open the hood. SeeHood
Release on page 5-9for
more information.
2. Locate the aim dot on the lens of
the low-beam headlamp.
3. Measure the distance from the
ground to the aim dot on the
low-beam headlamp. Record the
distance.
Service and Appearance Care 5-33
ProCarManuals.com

Tire Terminology and
Denitions
Air Pressure:The amount of
air inside the tire pressing
outward on each square inch of
the tire. Air pressure is
expressed in pounds per square
inch (psi) or kilopascal (kPa).
Accessory Weight
:This means
the combined weight of
optional accessories. Some
examples of optional
accessories are, automatic
transmission, power steering,
power brakes, power windows,
power seats, and air
conditioning.
Aspect Ratio
:The relationship
of a tire’s height to its width.
Belt
:A rubber coated layer of
cords that is located between the
plies and the tread. Cords
may be made from steel or other
reinforcing materials.Bead
:The tire bead contains
steel wires wrapped by steel
cords that hold the tire onto
the rim.
Bias Ply Tire
:A pneumatic tire
in which the plies are laid at
alternate angles less than
90 degrees to the centerline of
the tread.
Cold Tire Pressure
:The
amount of air pressure in a tire,
measured in pounds per
square inch (psi) or kilopascals
(kPa) before a tire has built
up heat from driving. See
Inflation - Tire Pressure on
page 5-43.
Curb Weight
:The weight of a
motor vehicle with standard
and optional equipment including
the maximum capacity of fuel,
oil, and coolant, but without
passengers and cargo.DOT Markings
:A code molded
into the sidewall of a tire
signifying that the tire is in
compliance with the U.S.
Department of Transportation
(DOT) motor vehicle safety
standards. The DOT code
includes the Tire Identication
Number (TIN), an alphanumeric
designator which can also
identify the tire manufacturer,
production plant, brand, and date
of production.
GVWR
:Gross Vehicle Weight
Rating. SeeLoading the Vehicle
on page 4-18.
GAWR FRT
:Gross Axle Weight
Rating for the front axle. See
Loading the Vehicle on
page 4-18.
GAWR RR
:Gross Axle Weight
Rating for the rear axle. See
Loading the Vehicle on
page 4-18.
Service and Appearance Care 5-41
ProCarManuals.com

Traction:The friction between
the tire and the road surface.
The amount of grip provided.
Tread
:The portion of a tire that
comes into contact with the road.
Treadwear Indicators
:Narrow
bands, sometimes called wear
bars, that show across the tread
of a tire when only 1/16 inch
(1.6 mm) of tread remains. See
When It Is Time for New Tires on
page 5-51.
UTQGS (Uniform Tire Quality
Grading Standards)
:A tire
information system that provides
consumers with ratings for a tire’s
traction, temperature, and
treadwear. Ratings are
determined by tire manufacturers
using government testing
procedures. The ratings are
molded into the sidewall of the
tire. SeeUniform Tire Quality
Grading on page 5-54.Vehicle Capacity Weight
:The
number of designated seating
positions multiplied by 150 lbs
(68 kg) plus the rated cargo load.
SeeLoading the Vehicle on
page 4-18.
Vehicle Maximum Load on the
Tire
:Load on an individual
tire due to curb weight,
accessory weight, occupant
weight, and cargo weight.
Vehicle Placard
:A label
permanently attached to a
vehicle showing the vehicle’s
capacity weight and the original
equipment tire size and
recommended ination pressure.
See “Tire and Loading
Information Label” under
Loading the Vehicle on
page 4-18.
Ination - Tire Pressure
Tires need the correct amount
of air pressure to operate
effectively.Notice:Do not let anyone tell
you that under-ination or
over-ination is all right. It is
not. If your tires do not have
enough air (under-ination),
you can get the following:
Too much exing
Too much heat
Tire overloading
Premature or irregular wear
Poor handling
Reduced fuel economy
If your tires have too much air
(over-ination), you can get
the following:
Unusual wear
Poor handling
Rough ride
Needless damage from road
hazards
A vehicle specic Tire and
Loading Information label is
attached to your vehicle.
Service and Appearance Care 5-43
ProCarManuals.com

Tire Pressure Monitor
System
The Tire Pressure Monitor System
(TPMS) uses radio and sensor
technology to check tire pressure
levels. The TPMS sensors monitor
the air pressure in your vehicle’s tires
and transmit tire pressure readings to
a receiver located in the vehicle.
Each tire, including the spare
(if provided), should be checked
monthly when cold and inated to the
ination pressure recommended by
the vehicle manufacturer on the
vehicle placard or tire ination
pressure label. (If your vehicle has
tires of a different size than the size
indicated on the vehicle placard or
tire ination pressure label, you
should determine the proper tire
ination pressure for those tires.)
As an added safety feature, your
vehicle has been equipped with a tire
pressure monitoring system (TPMS)
that illuminates a low tire pressure
telltale when one or more of your
tires is signicantly under-inated.Accordingly, when the low tire
pressure telltale illuminates, you
should stop and check your tires as
soon as possible, and inate them to
the proper pressure. Driving on a
signicantly under-inated tire
causes the tire to overheat and can
lead to tire failure. Under-ination
also reduces fuel efficiency and tire
tread life, and may affect the
vehicle’s handling and stopping
ability.
Please note that the TPMS is not
a substitute for proper tire
maintenance, and it is the driver’s
responsibility to maintain correct
tire pressure, even if under-ination
has not reached the level to trigger
illumination of the TPMS low tire
pressure telltale.
Your vehicle has also been
equipped with a TPMS malfunction
indicator to indicate when the
system is not operating properly.
The TPMS malfunction indicator
is combined with the low tire
pressure telltale. When thesystem detects a malfunction, the
telltale will ash for approximately
one minute and then remain
continuously illuminated. This
sequence will continue upon
subsequent vehicle start-ups as
long as the malfunction exists.
When the malfunction indicator is
illuminated, the system may
not be able to detect or signal low
tire pressure as intended. TPMS
malfunctions may occur for a variety
of reasons, including the installation
of replacement or alternate tires
or wheels on the vehicle that prevent
the TPMS from functioning
properly. Always check the TPMS
malfunction telltale after replacing
one or more tires or wheels on your
vehicle to ensure that the
replacement or alternate tires and
wheels allow the TPMS to continue
to function properly.
SeeTire Pressure Monitor
Operation on page 5-46for
additional information.
Service and Appearance Care 5-45
ProCarManuals.com

Sheet Metal Damage
If the vehicle is damaged and
requires sheet metal repair or
replacement, make sure the body
repair shop applies anti-corrosion
material to parts repaired or
replaced to restore corrosion
protection.
Original manufacturer replacement
parts will provide the corrosion
protection while maintaining
the vehicle warranty.
Finish Damage
Any stone chips, fractures or deep
scratches in the nish should
be repaired right away. Bare metal
will corrode quickly and may
develop into major repair expense.
Minor chips and scratches can be
repaired with touch-up materials
available from your dealer/retailer.
Larger areas of nish damage can be
corrected in your dealer’s/retailer’s
body and paint shop.
Underbody Maintenance
Chemicals used for ice and
snow removal and dust control can
collect on the underbody. If these
are not removed, corrosion and rust
can develop on the underbody
parts such as fuel lines, frame, oor
pan, and exhaust system even
though they have corrosion
protection.
At least every spring, ush these
materials from the underbody
with plain water. Clean any areas
where mud and debris can collect.
Dirt packed in close areas of
the frame should be loosened before
being ushed. Your dealer/retailer
or an underbody car washing
system can do this.
Chemical Paint Spotting
Some weather and atmospheric
conditions can create a chemical
fallout. Airborne pollutants can
fall upon and attack painted surfaces
on the vehicle. This damage can
take two forms: blotchy, ring-shaped
discolorations, and small, irregular
dark spots etched into the paint
surface.
Although no defect in the paint job
causes this, we will repair, at no
charge to the owner, the surfaces of
new vehicles damaged by this
fallout condition within 12 months or
12,000 miles (20 000 km) of
purchase, whichever occurs rst.
Service and Appearance Care 5-73
ProCarManuals.com

Instrument Panel Fuse
Block
The instrument panel fuse block is
located on the passenger side
of the lower console.
Pull the latch of the fuse box cover
straight back to access the
fuses.
FusesUsage
PWR SEAT Power Seat PASS
P/WIN Passenger Side
Power Window
DRIV
P/WIN Driver Side Power
Window
S/ROOF Sunroof Module CIGAR Cigarette LighterFuses Usage
ECM/TCM Engine Control
Module
(ECM)/Transmission
Control Module
(TCM)
FSCM Fuel Storage Control
Module
5-76 Service and Appearance Care
ProCarManuals.com

Fuses Usage
ISRVMInside Rearview
Mirror
CLUSTERInstrument Panel
Cluster
AIR BAG Airbag System
OSRVMOutside Rearview
Mirror
KEY CAPKey Capture
Solenoid
WHL S/WSteering Wheel
Switch
F/DR LCKFront Driver Door
Lock
APO2Accessory Power
Outlet 2
BCM (VB3)Body Control
Module (BCM)
(VB3)
DR LCK Door Lock
BCM (VB6)Body Control
Module (VB6)
BCM (VB4)Body Control
Module (VB4)Fuses Usage
BCM (VB5)Body Control
Module (VB5)
TRL Trailer
AIRCON Air Conditioner
AUDIO Audio
BCM (VB7)Body Control
Module (VB7)
IGN SW Ignition Switch
AIR BAG Air Bag System
WASHER Washer Pump
APO1Accessory Power
Outlet 1
FSCMFuel Storage Control
Module
RR CLR Rear Closure
BCM (VB2)Body Control
Module (VB2)
DRLDaytime Running
Light
BCM (VB1)Body Control
Module (VB1)
ONSTAR OnStar
®
Relays Usage
RELAY
ACC/RAPAccessory, Retained
Accessory Power
(RAP) Relay
RELAY
RUN/C
RANKRun/Crank Relay
Underhood Fuse Block
The underhood fuse block is located
on the driver side of the engine
compartment, near the battery.
Notice:Spilling liquid on
any electrical components on the
vehicle may damage it. Always
keep the covers on any electrical
component.
Service and Appearance Care 5-77
ProCarManuals.com

Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant caution label located under the hood. See your retailer for more information.
Cooling System 9.5 qt9.0 L
Engine Oil with Filter 5.0 qt4.7 L
Fuel Tank 18.0 gal68.1 L
Transmission (Bottom Pan Removal) 6.9 qt6.5 L
Wheel Nut Torque 100 ft lb140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN CodeTransmission Spark Plug Gap
2.4L L4 Engine ZAutomatic 0.040 in (1.01 mm)
Service and Appearance Care 5-81
ProCarManuals.com

Maintenance
Schedule
Maintenance Schedule
Introduction.........................6-1
Maintenance
Requirements....................6-1
Your Vehicle and the
Environment......................6-2
Using the Maintenance
Schedule...........................6-2
Scheduled Maintenance......6-3
Additional Required
Services............................6-5
Maintenance Footnotes.......6-7
Owner Checks and
Services............................6-8
At Each Fuel Fill................6-8
At Least Once a Month......6-9
At Least Once a Year........6-9
Recommended Fluids
and Lubricants................6-11
Maintenance
Replacement Parts..........6-12
Engine Drive Belt
Routing...........................6-13
Maintenance Record.........6-14
Maintenance
Schedule
Introduction
Important: Keep engine oil at the
proper level and change as
recommended.
Maintenance
Requirements
Notice:Maintenance intervals,
checks, inspections, replacement
parts, and recommended uids
and lubricants as prescribed
in this manual are necessary to
keep this vehicle in good working
condition. Any damage caused
by failure to follow scheduled
maintenance might not be
covered by the vehicle warranty.
Maintenance Schedule 6-1
ProCarManuals.com

Your Vehicle and the
Environment
Proper vehicle maintenance not only
helps to keep the vehicle in good
working condition, but also helps the
environment. All recommended
maintenance is important. Improper
vehicle maintenance can even
affect the quality of the air we
breathe. Improper uid levels or the
wrong tire ination can increase
the level of emissions from the
vehicle. To help protect the
environment, and to keep the
vehicle in good condition, be sure to
maintain the vehicle properly.
Using the Maintenance
Schedule
We want to help keep this vehicle in
good working condition. But we
do not know exactly how you
will drive it. You might drive very
short distances only a few times a
week. Or you might drive long
distances all the time in very hot,
dusty weather. You might usethe vehicle in making deliveries. Or
you might drive it to work, to do
errands, or in many other ways.
Because of all the different
ways people use their vehicles,
maintenance needs vary. You might
need more frequent checks and
replacements. So please read the
following and note how you
drive. If you have any questions on
how to keep the vehicle in good
condition, see your dealer/retailer.
This schedule is for vehicles that:
carry passengers and cargo
within recommended limits on the
Tire and Loading Information
label. SeeLoading the Vehicle on
page 4-18.
are driven on reasonable road
surfaces within legal driving limits.
use the recommended fuel. See
Gasoline Octane on page 5-5.
The services inScheduled
Maintenance on page 6-3should be
performed when indicated. See
Additional Required Serviceson page 6-5andMaintenance
Footnotes on page 6-7for further
information.
{CAUTION
Performing maintenance work on
a vehicle can be dangerous. In
trying to do some jobs, you can
be seriously injured. Do your own
maintenance work only if you
have the required know-how and
the proper tools and equipment
for the job. If you have any doubt,
see your dealer/retailer to have a
qualied technician do the work.
SeeDoing Your Own Service
Work on page 5-4.
Some maintenance services can be
complex. So, unless you are
technically qualied and have the
necessary equipment, have
your dealer/retailer do these jobs.
6-2 Maintenance Schedule
ProCarManuals.com